• Title/Summary/Keyword: Solid Fuel Bed Combustion

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A Study on the Combustion Characteristics of Coke and Anthracite in an Iron Ore Sintering Bed (소결층 내에서의 코크스와 무연탄의 연소 특성 비교 연구)

  • Yang, Won;Yang, Kwang-Heok;Choi, Eung-Soo;Ri, Deog-Won;Kim, Sung-Man;Choi, Sang-Min
    • Journal of the Korean Society of Combustion
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    • v.9 no.2
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    • pp.30-37
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    • 2004
  • Coal combustion in an iron ore sintering bed is a key parameter that determines quality of the sintered ores and productivity of the process. In this study, effects of the different types of coal - coke and anthracite - on the combustion in the iron ore sintering bed are investigated by modeling and experiment. Fuel characteristics of coke and anthracite are observed through a set of basic analysis and thermo-gravimetric analysis. Coke has a higher reactivity than anthracite due to the difference of surface area and density, and these characteristics are reflected in the 1-D unsteady simulation of the iron ore sintering bed. Calculation results show that different reactivity of the fuel can affect the bed combustion.

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Application of Intra-particle Combustion Model for Iron Ore Sintering Bed (제철 소결공정에 대한 단입자 연소 모델의 응용)

  • Yang, Won;Choi, Sang-Min;Jin, Hong-Jong
    • 한국연소학회:학술대회논문집
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    • 2006.04a
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    • pp.181-188
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    • 2006
  • Operation parameters for large scale industrial facility such as iron making plant are carefully selected through elaborate tests and monitoring rather than through a mathematical modeling. One of the recent progresses for better energy utilization in iron ore sintering process is the distribution pattern of fuel inside a macro particle which is formed with fines of iron ore, coke and limestone. Results of model tests which have been used as a basis for the improved operation in the field are introduced and a theoretical modeling study is presented to supplement the experiment-based approach with fundamental arguments of physical modeling, which enables predictive computation beyond the limited region of tests and adjustment. A single fuel particle model along with one-dimensional bed combustion model of solid particles are utilized, and thermal processes of combustion and heat transfer are found to be dominant consideration in the discussions of productivity and energy utilization in the sintering process.

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A study on the bed combustion of solid waste (고형 폐기물층 연소에 관한 연구)

  • Sin, Dong-Hun;Choe, Sang-Min
    • 한국연소학회:학술대회논문집
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    • 1998.10a
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    • pp.1-8
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    • 1998
  • Waste combustion above a grate is the core process of incineration systems, stability of which should be guaranteed for emission minimization. However, complicated reactions and heat and mass transfer phenomena make understanding the process difficult. One dimensional bed combustor with a numerical combustion model is utilized to investigate the combustion process of the bed, using cubic wood particles as a simulated fuel. Bed combustion behavior is characterized with apparent flame propagation speed, which has close relationship with air supply rate and chemical and physical characteristics of the fuel. Base on the availability of oxygen, two distinct reaction zone is identified; the oxygen-limited and the reaction-limited zone leading to the extinction by excessive convection cooling. The numerical modeling shows good agreement with the experimental results. The transient bed combustion behavior of local temperature and oxygen consumption rate is adequately reproduced. The numerical model is extended to model the waste bed combustion of a commercial incineration plant, which shows meaningful results as well.

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Effect of Partial Oxidation of Wood and RDF in a Fluidized Bed (유동상 반응로 조건에서 목재와 RDF 부분 산화의 영향)

  • Kim, Tae-Hyun;Choi, Sang-Min
    • Journal of the Korean Society of Combustion
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    • v.13 no.2
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    • pp.23-32
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    • 2008
  • Gasification characteristics in the fluidized bed reactor are essential for the design of a gasification furnace to optimize the operation condition. Moisture content of the solid fuel is one of the important factors to influence directly the gasification characteristics. So it is necessary to investigate the effect of moisture content of solid fuel in partial oxidation condition. Gasification characteristics are investigated with results from thermogravimetric analyzer and lab-scale fluidized bed reactor for wood and RDF samples along with changing moisture contents. Additionally lab-scale fluidized bed reactor was run continuously and gas concentrations at the exit were measured. It is observed that the rate of reaction in partial oxidation condition is between the results from the combustion environment and from the inert condition. Moisture content in a particle slows down the heating rate of a particle. So, reaction is delayed by the moisture content. However, RDF samples those are easy to break-up don't show the effect of moisture content. The result of continuous operation condition shows that proper moisture content promotes gasification because steam from the particles helps gasification of the solid fuel. A simulation to predict the syn-gas composition was conducted by the Aspen Plus process simulator. The cold gas efficiency of the experiment was compared with results from the simulation.

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Modeling of Coke Combustion and Heat Transfer in an Iron Ore Sintering Bed with Considerations of Multiple Solid Phases (다중 고체상을 고려한 소결기의 코크스 연소-열전달 모델링)

  • Yang, Won;Ryu, Chang-Kook;Choi, Sang-Min
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.79-84
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    • 2003
  • In this study we propose an unsteady I-dimensional model of an iron ore sintering bed with multiple solid phases, which confers a phase on each solid material. This model contains coke combustion, limestone decomposition, gaseous reaction, heat transfers between each phase, and geometric changes of the solid particles. Simulation results are compared with the limited experimental data set of various coke contents and air supply rates. Effect of the coke diameter is also evaluated. They predict the experimental results well and show applicabilities to the various system of the fuel bed with various solid materials.

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Combined Bed Combustion and Gas Flow Simulation for a Grate Type Incinerator (폐기물 층 연소와 노내 유동 해석)

  • Ryu, Chang-Kook;Shin, Dong-Hoon;Choi, Sang-Min
    • 한국연소학회:학술대회논문집
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    • 2000.05a
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    • pp.67-75
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    • 2000
  • Computational fluid dynamics(CFD) analysis of the thermal flow in a municipal solid waste(MSW) incinerator combustion chamber provides crucial insight on the incinerator performance. However, the combustion of the waste bed is typically treated as an arbitrarily selected profile of combustion gas. A strategy for simultaneous simulation of the waste bed combustion and the thermal flow fields in the furnace chamber was introduced to substitute the simple inlet condition. A waste bed combustion model was constructed to predict the progress of combustion in the bed and corresponding generation of the gas phase species, which assumes the moving bed as a packed bed of homogeneous fuel particles. When coupled with CFD, it provides boundary conditions such as gas temperature and species distribution over the grate, and receives radiative heat flux from CFD. The combined simulation successfully predicted the physical processes of the waste bed combustion and its interaction with the flow fields for various design and operating parameters, which was limited in the previous CFD simulations.

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Effects of solid fuel combustion characteristics in various combustor types (다양한 종류의 연소로 형식에서 고체 연료 특성이 연소과정에 미치는 영향)

  • Choi, Jin-Hwan;Yang, Won;Lee, Sang-Deuk;Choi, Sang-Min
    • 한국연소학회:학술대회논문집
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    • 2001.11a
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    • pp.142-152
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    • 2001
  • Three Lab-scale combustors of different types were made to observe some basic phenomena of fuel combustion in the combustors ; grate type combustor, rotary kiln and FBC. The aims were to introduce how to simulate the combustion behaviors in the real plants by utilizing the reduced apparatuses and characterize the combustors relating to some important parameters such as fuel size, water contents, bed temperature, rotating speed of kiln, flow rate. The mean carbon conversion time and the flame propagation rate were adopted for the quantitative analysis.

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Numerical Analysis of Sintering Bed Combustion; Applying Supplying Gaseous Fuel and Flue Gas Recirculation Processes (소결 베드 연소 수치해석의 확장 - 가스 연료 주입 및 배가스 재순환 공정 적용)

  • Lee, Younghun;Yang, Won;Cho, Byungkook;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 2012.11a
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    • pp.9-13
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    • 2012
  • In the iron ore sinter process, temperature distribution pattern in sintering bed is related with productivity and quality of sintered ore. Evenly heat distribution make the uniform quality of sintered ore but in normal operating condition, upper part of bed has lack of heat and scarce quality of sintered ore, thus yeild rate is decreased and productivity is diminished. Therefore, using the additional fuel for increasing quality and flue gas recirculation for increasing productivity are considered and effect of both processes are discussed.

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Effect of Secondary Air Injection on Emission from Sludge Incineration in a Batch-type Internally Cycloned Circulating Fluidized Bed Combustor (배치형 내부 사이클론식 순환유동층 연소로내 2차 공기 주입에 의한 슬러지 소각 유해 배가스 저감효과)

  • Jang, Seuk-Don;Shin, Dong-Hoon;Hwang, Jung-Ho
    • Journal of the Korean Society of Combustion
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    • v.7 no.3
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    • pp.16-22
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    • 2002
  • Combustion performance of an internally cycloned circulating fluidized bed for paper sludge was discussed through a series of batch type experiments. Operation parameters such as water content, feeding mass of sludge and secondary air injection rate were varied to find out the effect on the combustion performance, which was examined with carbon conversion rate and pollutant emission such as CO and NOx. A conventional solid fuel reaction was observed in the experiments of varying water content and feeding mass of the sludge, which is characterized with kinetic limited reaction zone, diffusion limited reaction zone and transition zone. Secondary air injection with swirl enhances the mixing of the gas phase as well as the solid phase, and improves combustion efficiency accompanied with higher carbon conversion rate and lower pollutant emission rate.

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Effect of Partial Oxidation of Wood and RDF in a Fluidized Bed (유동상 반응로 조건에서 목재와 RDF 부분가스화의 영향)

  • Kim, Tae-Hyun;Choi, Sang-Min
    • 한국연소학회:학술대회논문집
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    • 2007.05a
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    • pp.161-167
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    • 2007
  • Gasification characteristics in the fluidized bed reactor are essential for the design of a gasification furnace to optimize the operation condition. Moisture content of the solid fuel is one of the important factors to influence directly the gasification characteristics. So it is necessary to investigate the effect of moisture content of solid fuel in gasification process. Gasification characteristics are investigated with results from thermogravimetric analyser and lab-scale fluidized bed reactor for wood and RDF samples along with changing moisture contents. Additionally lab-scale fluidized bed reactor was run continuously and gas concentrations at the exit were measured. It is observed that the rate of reaction in partial oxidation condition is in between the results from the combustion environment and from the inert condition. Moisture content in a particle slows down the heating rate of a particle. So, reaction time is delayed by the moisture content. However, RDF samples that are easy to break-up doesn't show the effect of moisture content. The results of continuous operation condition shows that proper moisture content promotes gasification because steam from the particles helps gasifcation of the sold fuel.

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