• Title/Summary/Keyword: Smooth Lift Mechanism

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A Study on Mechanical Parts for Smooth Lift by 6 Sigma (6시그마를 이용한 유연승강부품에 관한 연구)

  • Cheong, Seon-Hwan;Choi, Seong-Dae;Cho, Gyu-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.2
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    • pp.36-41
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    • 2006
  • This study was carried out to install the lifting force of a two hinge type stand mechanism by 6 Sigma process in advance. This unit is designed for the display device in order to enhance the ergonomics for effective height adjustment and maintenance at any preferred position. The unit will be very useful for the mechanism fabricated with coil springs and disc springs as a torque generator. The 6 Sigma process was applied to select two key factors among 7 elements to lift the head unit and to find out applicable tolerance securing the 3.4 ppm of defects as well as what deviation of lifting force we can expect between calculation and experiment at the design stage of development. The result of this study can be applied to various units for the optimization of the smooth lift.

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Hinge Mechanism Design of Smooth-Lift-Unit for Flat Panel Display (평판디스플레이용 유연승강유니트의 힌지기구 설계)

  • Cheong, Seon-Hwan;Choi, Seong-Dae;Cho, Gyu-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.85-91
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    • 2007
  • This study was carried out to minimize the lifting force of a two hinge type stand mechanism. This unit is designed for the display devices in order to enhance the ergonomics for effective height adjustment and maintenance at any preferred position. The unit will be very useful for the mechanism fabricated with a coil spring and disc springs as a torque generator. The maximum and the minimum torque value should be calculated initially for the smooth lift. And the reasonable torque distribution is necessary to prevent any auto lift and auto dropping at any position because the torque generated by coil spring is more sensitive than disc spring in tilting the position. Therefore, the analysis of the coil spring is requisite to issue the specific torque value depending on the distorted angle with securing reliability of a long time storage condition. After the theoretical torque value was calculated, the evaluation was carried out by making a proto-type sample, then distorted angle was updated by experiment. The result of this study can readily be applied to various units for the optimization of the smooth lift.

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A Study on Adaptive Design of Mechanical Part for Smooth Lift (유연 승강기용 부품의 적용 설계에 관한 연구)

  • 최성대;정선환;조규열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1454-1457
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    • 2003
  • This study was carried out to minimize the lifting force of a two hinge type stand mechanism. This unit is designed for the display devices in order to enhance the ergonomics for effective height adjustment and maintenance at any preferred position. The unit will be very useful for the mechanism fabricated with a coil spring and disc springs as a torque generator. The maximum and the minimum torque value should be calculated initially for the smooth lift. And the reasonable torque distribution is necessary to prevent any AUTO LIFT and AUTO Drooping at any position because the torque generated by coil spring is more sensitive than disc spring in tilting the position. Therefore, the analysis of the coil spring is requisite to issue the specific torque value depending on the distorted angle with securing reliability of a long time storage condition. After the theoretical torque value was calculated, the evaluation was carried out by making a proto-type sample, then distorted angle was updated by experiment. The result of this study can readily be applied to various units for the optimization of the smooth lift.

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Design of Height Adjustment Mechanism for Flat Panel Display by DFSS (DFSS에 의한 FPD용 높이 조절기구 설계)

  • Cho, Gyu-Yeol;Cheong, Seon-Hwan;Choi, Seong-Dae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.1
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    • pp.92-97
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    • 2007
  • This study was carried out to minimize the lifting force and to design the slim sized frame of a height adjustment mechanism. This unit is designed for the display devices in order to enhance the ergonomics for effective height adjustment as well as to achieve much slimmer frame for the pedestal. A tolerance analysis of 6 sigma was applied to achieve smooth lift at design stage not to change the tolerance specification of gap several times in a roller type of lifting mechanism at mass production stage. The specification of minimum gap and the target of production yield ratio were agreed with a quality team before tooling. A DFSS simulation on drawings had been done with reasonable tolerance and achievable standard deviation(${\sigma}$) several times until the target specification of gap and yield ratio was met. Once tolerance and deviation(${\sigma}$) were fixed tooling start was done successfully. A CAE method was applied to achieve a slim design. Design parameters were frozen when those parameters matched the reference strength data of standard model. Through those tolerance analysis and CAE simulation the number of tool modification was reduced and production yield ratio was raised up without arguing quality specification at production stage in the end.