• Title/Summary/Keyword: Small rotor

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Process Control and Thixoforming of Cu Rotor for High Efficiency Motors (고효율 전동기용 Cu Rotor의 반응고 성형과 공정변수 제어)

  • Jung, W. S.;Lee, S. Y.;Shin, P. W.
    • Transactions of Materials Processing
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    • v.14 no.7 s.79
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    • pp.642-648
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    • 2005
  • Rotor in small-medium induction motor has been usually manufactured by aluminum diecasting. In order to improve the efficiency of induction motors, newly developed Cu-Ca alloys have been investigated. The electrical conductivity in the Cu alloys containing Ca less than $1.0wt\%$ was higher than $80\%$ IACS. Cu-Ca alloy is desirable for the thixoforming process because it has wide semi-solid range over $150^{\circ}C$. In this study, Cu-rotor with thixoforming process was developed to replace the conventional aluminum diecasting rotor. Analysis was performed for the microstructure of thixoforming rotor. Effect of incomplete filling on the efficiency of induction motor was discussed.

Process Control and Thixoforming Cu Rotor for High Efficiency Motors (고효율 전동기용 Cu Rotor의 반응고 성형과 공정변수 제어)

  • Jung W. S.;Lee S. Y.;Shin P. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.233-236
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    • 2005
  • Rotor in small-medium induction motor has been usually manufactured by aluminum diecasting. In order to improve efficiency of induction motors, newly developed Cu-Ca alloys have been investigated. The electrical conductivity in the Cu alloys containing Ca less than $1.0wt\%$ was higher than $80\%$ IACS. Cu-Ca alloy is desirable for the thixoforming process because it has wide semi-solid range over $150^{\circ}C$. In this study, Cu-rotor with thixoforming process was developed to replace the conventional aluminum diecasting rotor. Analysis microstructure of thixoforming rotor. effect of incomplete filling defect on the efficiency of induction motor was discussed.

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A Study of rotor-stator interaction in an axial fan (축류송풍기의 동익과 정익 사이 간격변화에 따른 유동간섭에 관한 연구)

  • Rim, In-Won;Seon, Ho-Su;Joo, Won-Gu;Cho, Kang-Rae
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.819-824
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    • 2000
  • The flow inside an axial turbomachinery must be unsteady. Rotor-stator interaction by two blade rows influences performance, the generation of noise and vibration. So, it will be necessary to study the rotor-stator interaction for the design of an axial fan in which the axial gap between two blade rows is small. In this study, rotor-stator interaction is investigated by experimental methods. The research fan has one stage which consists of 24 rotor blades and 22 stator blades. Three-dimensional velocities measured using $45^{\circ}$ slanted hot wire probe and total pressure is measured using Kiel total pressure probe between rotor and stator with the axial 25%, 55%, 145% of chord length,. This study describes the influence of rotor-stator gap on the flow pattern, performance and loss. The efficiency curve show that the change of the rotor-stator gap make difference in the efficiency. And, the 3-dimensional velocity distribution show that the potential interaction between the rotor and the stator have a great effect on the flow field downstream of rotor, where there are wake flow. various vortices in hub region and leakage vortex in casing region etc.

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A Study on the Improvement of the Rotor Shape for Improving Performance of Small Wind Turbine with Vertical Axis (수직축 소형 풍력터빈 성능 향상을 위한 로터 형상 개선에 대한 연구)

  • Kim, C.J.;Kim, J.U.;Paek, I.S.;Kim, C.J.
    • Journal of Industrial Technology
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    • v.37 no.1
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    • pp.37-40
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    • 2017
  • This study was carried out to improve the performance of a vertical-axis micro wind turbine. It is unique in that it has two identical generators on both sides of the main shaft. Also it has a C shape frame to fix the generators and the main shaft firmly and to provide a connection to a tower. Performance analysis of the wind turbine rotor was performed using Qblade, which is an analysis program for vertical axis wind turbines and freeware. Based on the analysis results, the blade airfoil, the chord length, and the rotor size were modified to improve the performance of the rotor. The modification was found to increase the performance of the wind turbine and to reach the targeted rated power.

패들형 블레이드를 장착한 힌지없는 로터 시스템의 회전시험

  • Song, Keun-Woong;Kim, Joune-Ho;Kim, Deog-Kwan
    • Aerospace Engineering and Technology
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    • v.3 no.2
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    • pp.217-228
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    • 2004
  • This paper presents the rotating test techniques and the results of the roating test of the small-scaled hingeless rotor system with composite paddle blades in hover and forward flight conditions. The small-scaled rotor system was designed using froude-scaled properties of full scale rotor system. Metal flexures and composite flexures were made as hub flexures by the same dynamic properties of rotor system. The rotating tests of hingeless rotor system installed in GSRTS at KARI were carried out to get lead-lag damping ratios and aerodynamic loads of the hingeless rotor system. MBA(Moving Block Analysis) technique was used for the estimation of lead-lag damping ratio. 6-components balance was installed between hub and main shaft and straingauges on blades were instrumented for the measurements of aerodynamic loads of rotor system. Tests were performed on the ground and in the wind tunnel according to the test conditions of hover and forward flight, respectively.

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Study on Damage Mechanism Analysis and Recovery Characteristic of the Large Scale Steam Turbine Cased by Water Induction (대형 증기터빈 물유입에 의한 손상메커니즘 분석과 원상복구특성 연구)

  • Kim, D.Y.;Park, G.H.;Lee, B.H.
    • Journal of Power System Engineering
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    • v.15 no.5
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    • pp.22-29
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    • 2011
  • In this study, the damage mechanism of large scale steam turbine due to water induction was analyzed and recovery characteristics were reviewed. A turbine consists of the rotating rotor and the stationary casing, and the clearance between them is very small for the efficiency enhancement. If water induction, while relatively cold steam or water is introduced into turbine, occurs, the considerable humping is caused at the casing near the initial water induction point and that induces the rubbing between rotor and casing. Finally, it leads to the catastrophic failure. Bowed rotor has the different characteristics in the recovery depending on damage degree. The elastic deformation due to light rubbing is recovered by turning the rotor with 3 rpm under normal operation condition, but most plastic deformation due to rubbing deforms the local microstructure and that results in permanent deformation which could not be recovered under normal operation condition. Bowed rotor has diverse characteristics depending on the recovery method, and the method is empirical and needs the cutting edge technology. Careful recovery treatment of the rotor will eliminate the risks and secure the high quality rotor similar to new rotor. If any critical error is made during the recovery, the rotor would not be recovered permanently and it should be scrapped.

Design and Flow Analysis on the 1kW Class Horizontal Axis Wind Turbine Rotor Blade for Use in Southwest Islands Region (서남권 도서지역에 적합한 1kW급 수평축 풍력터빈 로터 블레이드 설계 및 유동해석)

  • Lee, Jun-Yong;Choi, Nak-Joon;Yoon, Han-Yong;Cho, Young-Do
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.3
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    • pp.5-11
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    • 2012
  • This study is to develop a 1kW-class horizontal axis wind turbine(HAWT) rotor blade which will be applicable to relatively low wind speed regions in southwest islands in Korea. Shape design of 1kW-class small wind turbine rotor blade is carried out using a blade profile with relatively high lift to drag ratio by blade element momentum theory(BEMT). Aerodynamic analysis on the newly designed rotor blade is performed with the variation of tip speed ratio. Power coefficient and pressure coefficient of the designed rotor blade are investigated according to tip speed ratio.

DECOUPLING CONTROL OF AN INDUCTION MOTOR WITH RECURSIVE ADAPTATION OF ROTOR RESISTANCE

  • Kim, Gyu-Sik;Kim, Jae-Yoon;Yim, Chung-Hyuk;Kim, Joohn-Sheok
    • Proceedings of the KIPE Conference
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    • 1998.10a
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    • pp.23-28
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    • 1998
  • We propose a nonlinear feedback controller that can control the induction motors with high dynamic performance by means of decoupling of motor speed and rotor flux. The nonlinear feedback controller needs the information on some motor parameters. Among them, rotor resistance varies greatly with machine temperature. A new recursive adaptation algorithm for rotor resistance which can be applied to our nonlinear feedback controller is also presented in this paper. The recursive adaptation algorithm makes the estimated value of rotor resistance track its real value. Some simulation results show that the adaptation algorithm for rotor resistance is robust against the variation of stator resistance and mutual inductance. In addition, it is computationally simple and has small estimation errors. To demonstrate the practical significance of our results, we present some experimental results.

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The Fundamental Design Consideration of Salient Pole Rotor Type Single Phase SRM

  • Oh, Young-Woong;Lee, Eun-Woong;Kim, Jun-Ho
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.11B no.2
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    • pp.22-27
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    • 2001
  • Salient pole rotor type single phase switched reluctance motor is of simple and rigid structure, short shaft and simple driving circuit. Especially, the output power per unit volume of salient pole rotor structure is comparatively high because the magnetic fluxes of axial and radial direction are simultaneously used. Therefore, this motor will be used at small space and difficult maintenance situations. In this paper, the selecting method of proper pole arc, stator, and rotor dimension of salient pole rotor type single phase SRM is proposed.