• 제목/요약/키워드: Slurry Coating

검색결과 126건 처리시간 0.03초

상용 LTCC 소재의 슬러리 제조 공정에서 분산성 평가 및 최적화 (Evaluation and Optimization of Dispersion in Slurry Preparation of Commercial LTCC Material)

  • 권혁중;신효순;여동훈;김종희;조용수
    • 한국전기전자재료학회논문지
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    • 제21권4호
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    • pp.341-347
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    • 2008
  • Laminated LTCC components of high integrity, fabricated by thick film process, are applied to industrial field of IT technology along with miniaturization trend of electronic devices. Dispersion states were examined by several evaluation methods with MLS-22, which is one of commercial LTCC powders, to achieve optimal dispersion as basis for stable LTCC fabrication process. Slurry viscosity, surface roughness of dip-coated slide glass, sedimentaion of slurry, and SEM observation of dried surface were utilized with respective amount change of various commercial dispersants. Among these commercial dispersants, optimal dispersion state was obtained with 0.4 wt% of BYK-111, from the results of various evaluation methods.

Preparation of Granule Powders for Thermal Spray Coating by Utilization of Pyrophyllite Minerals

  • Kim, Yong-Hyeon;Shin, Pyung-Woo;Lee, Sang-Jin
    • 한국세라믹학회지
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    • 제53권5호
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    • pp.557-562
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    • 2016
  • Pyrophyllite granule powders for thermal spray coating were successfully prepared through spray drying process. To produce a stable slurry, commercial pyrophyllite powder of $45{\mu}m$ in size was ball-milled for reduction of the size to $2{\sim}3{\mu}m$ and a dispersant was added to control the viscosity. Dense and spherical granules (average granule size : $59{\mu}m$) were prepared under conditions of 12,500 rpm for rotation velocity of the atomizer and 100 cps for slurry viscosity. The granules were then heat treated at $1,200^{\circ}C$ for proper handling strength and flow properties. The final granules had an apparent density of $0.725g/cm^3$ and a flow rate of 2.5 g/sec, which represent excellent properties to be used as the granule powder for thermal spray coatings.

$TiO_2$ 정밀여과막의 제조 및 특성 (Preparation and Characterization of $TiO_2$ Membranes for Microfiltration)

  • 한상욱;최세영;현상훈;조철구;강한규
    • 한국세라믹학회지
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    • 제33권6호
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    • pp.700-708
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    • 1996
  • TiO2 membranes for microfiltration were prepared on $\alpha$-alumina support tube by slurry coating. The coating layer was obtained by flowing TiO2 slip on the inner surface of the alumina support. TiO2 membranes were heat-treated at 9$25^{\circ}C$ for 2 hrs. The thickness of the unsupported membrane was about 10${\mu}{\textrm}{m}$. The mean pore diameter of the membranes were 0.09 and 0.15${\mu}{\textrm}{m}$ respectively and the pure water flux was 900~1,200ι/m2.hr at room temperature and 1 bar. For a possible application of oily wastewater treatement an kerosene/wa-ter emulsion was separated in terms of flux and removal efficiency. In 60 min of operating time the flux of TiO2 membranes was 50~100 ι/m2.hr and removal efficiency was over 97% at 3kgf/cm2 of operating pres-sure and 600 ml/min of flow rate. TiO2 membranes could be recycled by reheat treatments at $600^{\circ}C$ for 2 hrs.

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전기영동적층법을 통한 판상 알루미나 입자와 전기영동 수지의 배향 유무기 복합체 제조 및 물성평가 (Preparation and Characterization of a Layered Organic-inorganic Composite by the Electrophoretic Deposition of Plate-shaped Al2O3 Particles and Electrophoretic Resin)

  • 박희정;임형미;최성철;김영희
    • 한국세라믹학회지
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    • 제50권6호
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    • pp.460-465
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    • 2013
  • Plate-shaped inorganic particles are coated onto a stainless steel substrate by the electrophoretic deposition of a precursor slurry which includes the inorganic particles of $Al_2O_3$ and polymer resin in mixed solvents to mimic the abalone shell structure, which is a composite of plate-shaped inorganic particles and organic interlayer binding materials with a layered orientation. The process parameters of the electrophoretic deposition include the voltage, coating time, and conductivity of the substrate. In addition, the suspension parameters are the particle size, concentration, viscosity, conductivity, and stability. We prepared an organic-inorganic composite coating with a high inorganic solid content by arraying the plate-shaped $Al_2O_3$ particles and electrophoretic resin via an electrophoretic deposition method. We analyzed the effect of the slurry composition and the electrophoretic deposition process parameters on the physical, mechanical and thermal properties of the coating layer, i.e., the thickness, density, particle orientation, Young's modulus and thermogravimetric analysis results.

옥수수 전분 및 자당에 의한 Casein 과 포도당 간의 갈변반응 저지효과 (Effect of Preventing the Maillard Reaction between Casein and Glucose with Corn Starch and Sucrose)

  • 이종태;우강융
    • 한국식품과학회지
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    • 제20권4호
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    • pp.526-535
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    • 1988
  • 옥수수 전분에 의한 casein과 포도당간의 갈변반응 저지효과를 검토하기 위하여 반응물에 전분을 15% 첨가한 용액을 냉동 건조하여 전분 보호막을 설치하는 방법으로 casein만 보호한 경우, casein과 포도당을 동시에 보호한 경우, 동시보호시 자당을 첨가한 경우와 무보호 경우 등으로 구분하여 RH 67%, 저장온도 $37^{\circ}C,\;42^{\circ}C$$50^{\circ}C$에서 30일간 저장하여 갈변반응을 시킨 후 비갈변구를 대조구로 하여 갈색도를 측정 하였다. 전분 보초효과를 인정할 수 있는 유의차를 보인 $37^{\circ}C$ 저장 경우에 한하여 아미노산 함량변화, in vitro 아미노산 소화율, in vitro available lysine 함량 및 fructosy1-lysine생성량 등을 조사한 결과는 다음과 같다. 아미노산의 함량은 16g질소당 g으로 표시하였을 경우 Arg과 Cys을 제외하고는 전분 첨가에 관계없이 갈변에 의하여 증가하였고 전분 첨가효과는 없었다. In vitro 아미노산의 소화율은 총 필수 및 비필수아미노산에 있어서 전분첨가에 관계없이 갈변에 의하여 $6.0{\sim}11.7%$$3.7{\sim}5.9%$ 감소하였고 개별 아미노산의 경우 lysine이 $32.7{\sim}45.4%$ 감소하여 갈변에 의한 가장 격심한 소화율 감소를 나타내었다. 전분 첨가에 의한 보호효과를 보면 전분 및 자당을 동시 첨가한 자당첨가동시보호구가 무보호갈변 경우에 비하여 18.5%의 lysine 소화율 증가를 나타내었다. In vitro available lysine의 함량은 전분첨가에 관계없이 갈변에 의하여 $27.8{\sim}40.0%$ 감소하였고. 전분 첨가에 의한 보호효과를 보면 전분과 자당을 동시첨가한 자당첨가동시보호구가 무보호 갈변경우에 비하여 20.5%정도 증가하였다. Fructosyl-lysine의 함량은 전분 첨가에 관계없이 갈변에 의하여 10배 이상 증가하였고 전분 첨가에 의한 보호효과를 보면 보호 방법에 관계없이 보호구가 무보호 갈변구에 비하여 $12.6{\sim}15.8%$ 정도 감소하였다.

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Wear behaviors of HVOF spray coating of Co-alloy T800

  • Cho, Tong-Yul;Yoon, Jae-Hong;Kim, Kil-Su;Park, Bong-Kyu;Youn, Suk-Jo;Back, Nam-Ki;Chun, Hui-Gon
    • 한국결정성장학회지
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    • 제16권3호
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    • pp.121-126
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    • 2006
  • HVOF thermal spray coating of Co-alloy T800 is progressively replacing the classical hard coatings such as chrome plating because of the very toxic $Cr^{6+}$ ion known as carcinogen causing lung cancer. For the study of the possibility of replacing of chrome plating, the wear properties of HVOF Co-alloy T800 coatings are investigated using the reciprocating sliding tester both at room and at an elevated temperature of $1000^{\circ}F\;(538^{\circ}C)$. The possibility as durability improvement coating is studied for the application to the high speed spindles vulnerable to frictional heat and wear. Wear mechanisms at the reciprocating sliding wear test are studied for the application to the systems similar to the sliding test such as high speed spindles. Wear debris and frictional coefficients of T800 coatings both at room and at an elevated temperature of $1000^{\circ}F\;(538^{\circ}C)$ are drastically reduced compared to those of non-coated surface of parent substrate Inconel 718. This study shows that the coating is recommendable for the durability improvement coatings on the surfaces vulnerable to frictional heat. The sliding surfaces are weared by the mixed mechanisms such as oxidative wear, abrasion by the sliding ball slurry erosion by the mixture of solid particles and small drops of the melts and semi-melts of the attrited particles cavitation by the relative motions among the coating, sliding ball, the melts and semi-melts. and corrosive wear. The oxide particles and the melts and semi-melts play roles as solid and liquid lubricant reducing the wear and friction coefficient.

수산화칼슘을 혼입한 폴리머 방청 코팅의 부식 임계치 향상에 대한 연구 (A Study on Chloride Threshold Level of Polymer Inhibitive Coating Containing Calcium Hydroxide)

  • 송하원;이창홍;이근주;안기용
    • 콘크리트학회논문집
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    • 제20권6호
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    • pp.713-719
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    • 2008
  • 철근콘크리트내의 염분침투저항성을 향상시키기 위한 방안으로 다양한 철근 방청 코팅기법이 개발되어져왔다. 이와 관련된 가장 일반적인 방법으로서는 방청철근의 사용, 시멘트 슬러리 코팅 및 폴리머계 복합수지를 사용한 철근 코팅 및 에폭시 코팅등을 들 수 있다. 여기서 폴리머계 시멘트 코팅이 철근의 부동태 피막 및 장벽보호를 동시에 꾀함과는 달리 시멘트 슬러리 코팅의 경우는 철근의 부동태 보호에, 에폭시 코팅의 경우는 철근의 장벽보호에 주 목적을 두고 있다. 더욱이 에폭시코팅의 경우는 시공상의 오차로 인해 철근의 비부착 문제를 일으키게 되며 이는 국부부식의 위험을 증대시키게 된다. 본 연구에서는 철근-콘크리트 계면에서, 최대 20%의 수산화칼슘의 증가를 통한 방청기법이 적용되어졌다. 수산화칼슘의 경우 높은 pH저하저항성을 가지고 있어 염해부식환경에 대해 알칼리성 환경이 유지하도록 하는 역할을 한다. 본 논문은 철근/콘크리트 계면에서의 pH 저하 저항성의 향상 방안으로서, 수산화칼슘의 첨가에 따른 철근 방청코팅의 향상 효과를 시험하였다. 또한 수산화칼슘을 혼입한 폴리머 코팅의 염화물임계치 (CTL)에 관해서도 비교분석을 하였다.

Effects of the Nanometer-sized Bismuth Oxide Coating on Shadow Mask

  • Kim, Sang-Mun;Koh, Nam-Je
    • Journal of Information Display
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    • 제6권4호
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    • pp.40-44
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    • 2005
  • Nanometer-sized bismuth oxide with a diameter of about 80 nm was used as a new electron reflection material in a 29" Real Flat CPT. This bismuth oxide was well dispersed over pH8 in slurry. Spray coating was performed clearly and uniformly and was ensured that there was no clogging of shadow mask hole. Coating thickness was expressed to the brightness of chromaticity for the sprayed layer and was also well controlled during the spraying process. Doming was improved by about 10% in spite of the similar coating weight in comparison with the average 3.5 ${\mu}m$ of the conventional bismuth oxide.

Assessment of roof waterproofing by pre-packaged polymer modified slurry (PPPMS) and bitumen

  • Iqbal, Safdar;Jehan, Beenish;Khan, Fasih Ahmed;Khan, Haris;Khan, Sarmad Ali
    • Advances in environmental research
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    • 제8권1호
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    • pp.71-84
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    • 2019
  • Effective waterproofing of structures was a compulsory constraint to avoid leaks and dampness or humidity in walls, ceilings, roofs underground tank and underground room. Traditionally used methods of roof waterproofing were bitumen with tinny seared clay tiles are very troublesome, overwhelming time and involving high labor cost. These waterproofing methods are not allocation the purpose due to their intrinsic disadvantages. Prepackaged polymer modified slurries (PPPMS) are now attainment the vogue and easy to use, easily available in the market, cheaper in cost and more workable than the traditional methods of waterproofing. An experimental study has shown that prepackaged polymer modified slurries (PPPMS) are superior in cost and performance to as a roof water proof coatings. Bituminous coatings were mixed with water and different combination of prepackaged polymer modified slurries and primer respectively, to find optimum coverage underneath worst atmospheric conditions. Every specimen of different proportioned was applied on plane roofs and through the passage of time, their performance was checked, assessed and associated with each other. The roof of approximately 40000 ft2 area of prepackaged polymer modified slurries was used will give us hundred percent result (no water seepage or no water absorption) therefore no complaints as compare to roofs area of approximately 24000 ft2 bituminous coating was used for waterproofing they have shown the result of 30 to 40 percent water seepage. This result shows that prepackaged polymer modified slurries were two times cheaper than bituminous coating. Comparing an equal number of surfaces coated with a polymer modified prepackaged mortar and bitumen the prepackaged polymer modified slurries (PPPMS) showed excellent performance, ease of application and low bitumen coating cost.

A Study on the Friction and Wear Properties of Tribaloy 800 Coating by HVOF Thermal Spraying

  • Cho, Tong-Yul;Yoon, Jae-Hong;Kim, Kil-Su;Youn, Suk-Jo;Song, Ki-Oh;Back, Nam-Ki;Chun, Hui-Gon;Hwang, Soon-Young
    • 한국표면공학회지
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    • 제39권5호
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    • pp.240-244
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    • 2006
  • Tribaloy 800 (T800) powder is coated on the Inconel 718 substrate by the optimal High Velocity Oxy-Fuel (HVOF) thermal spray coating process developed by this laboratory. For the study of the possibility of replacing of the widely used classical chrome plating, friction, wear properties and sliding wear mechanism of coatings are investigated using reciprocating sliding tester both at room and at an elevated temperature of $1000^{\circ}F\;(538^{\circ}C). Both at room temperature and at $538^{\circ}C$, friction coefficients and wear debris of coatings are drastically reduced compared to those of non-coated surface of Inconel 718 substrate. Friction coefficients and wear traces of both coated and non-coated surfaces are drastically reduced at higher temperature of $538^{\circ}C$ compared with those at room temperature. At high temperature, the brittle oxides such as $CoO,\;Co_3O_4,\;MoO_2,\;MoO_3$ are formed rapidly on the sliding surfaces, and the brittle oxide phases are easily attrited by reciprocating slides at high temperature through complicated mixed wear mechanisms. The sliding surfaces are worn by the mixed mechanisms such as oxidative wear, abrasion, slurry erosion. The brittle oxide particles and melts and partial-melts play roles as solid and liquid lubricant reducing friction coefficient and wear. These show that the coating is highly recommendable for the durability improvement coating on the surfaces vulnerable to frictional heat and wear.