• 반도체디스플레이기술학회지
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• 제18권1호
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• pp.92-96
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• 2019

In the presence of ${\mu}-tip$ embedded in a slot-die head for stripe coatings, there arises the capillary flow that limits an increase of the stripe density, which is required for the potential applications in organic light-emitting diode displays. With an attempt to suppress it, we have employed a computational fluid dynamics software and performed simulations by varying the ${\mu}-tip$ length and the contact angles of the head lip and ${\mu}-tip$. We have first demonstrated that such a capillary flow phenomenon (a spread of solution along the head lip) observed experimentally can be reproduced by the computational fluid dynamics software. Through simulations, we have found that stronger capillary flow is observed in the hydrophilic head lip with a smaller contact angle and it is suppressed effectively as the contact angle increases. When the contact angle of the head lip increases from $16^{\circ}$ to $130^{\circ}$, the distance a solution can reach decreases sharply from $256{\mu}m$ to $44{\mu}m$. With increasing contact angle of the ${\mu}-tip$, however, the solution flow along the ${\mu}-tip$ is disturbed and thus the capillary flow phenomenon becomes more severe. If the ${\mu}-tip$ is long, the capillary flow also appears strong due to an increase of flow resistance (electronic-hydraulic analogy). It can be suppressed by reducing the ${\mu}-tip$ length, but not as effectively as reducing the contact angle of the head lip.

• 한국초전도학회:학술대회논문집
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• 한국초전도학회 2006년도 High Temperature Superconductivity Vol.XVI
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• pp.75-75
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• 2006

• 반도체디스플레이기술학회지
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• 제22권3호
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• pp.28-35
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• 2023

Moiré patterns emerge due to the interference between the non-emission area of the LED screen and the grid line in an image sensor of a video recording device when taking a video in the presence of the LED screen. To reduce the moiré intensity, we have fabricated an anti-moiré filter using hollow glass microspheres (HGMs) by slot-die coating. The LED screen has a large non-emission area because of a large pitch (distance between LED chips), causing more severe moiré phenomenon, compared with a display panel having a very narrow black matrix (BM). It is shown that HGMs diffuse light in such a way that the periodicity of the screen is broken and thus the moiré intensity weakens. To quantitatively analyze its moiré suppression capability, we have calculated the spatial frequencies of the moiré fringes using fast Fourier transform. It is addressed that the moiré phenomenon is suppressed and thus the amplitude of each discrete spatial frequency term is reduced as the HGM concentration is increased. Using the filter with the HGM concentration of 9 wt%, the moiré fringes appeared depending sensitively on the distance between the LED screen and the camera are almost completely removed and the visibility of a nature image is enhanced at a sacrifice of luminance.

• 한국전기전자재료학회논문지
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• 제37권1호
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• pp.36-42
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• 2024

롤투롤 공정은 제조 환경에서 필수적인 위치를 차지하고 있으며, 그 중요성은 수많은 산업에 걸쳐 반향을 일으키고 있다. 이 다목적 기술 플랫폼은 다양한 공정 방법을 포괄하고 광범위한 재료 범주를 수용하여 현대 생산의 초석이 되고 있다. 이 광범위한 영역에서 일반적으로 사용되는 두 가지 코팅 기술인 슬롯 다이와 그라비아 코팅 방식은 완벽한 코팅을 구현하는 정밀도와 효율성으로 각광받고 있다. 또한 건조 공정은 열 건조, 적외선(IR) 건조, 자외선(UV) 건조 방식에 크게 의존하여 재료를 액체 또는 반액체 상태에서 바로 사용할 수 있는 고체 제품으로 신속하게 전환한다. 롤투롤 공정의 중요성은 제조 공정을 간소화하고 비용을 절감하며 제품 품질을 향상시킬 수 있다는 점이 있다. 이 글에서는 이러한 일반적인 롤투롤 공정 방법의 복잡성에 대해 자세히 살펴봄으로써 이러한 중요성의 깊이를 파악하고자 한다. 엄격한 연구와 세심한 데이터 수집을 통해 이러한 기술이 다양한 산업을 형성하고 제조 세계를 발전시키는 데 중추적인 역할을 하는 것을 조명하고자 한다. 롤투롤 공정의 중요성을 이해함으로써 롤투롤 공정의 잠재력을 최대한 활용하고 생산 혁신과 우수성을 위한 기반을 마련할 수 있을 것이다.

• Progress in Superconductivity
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• 제6권2호
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• pp.142-145
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• 2005

YBCO coated conductors have been fabricated with a newly developed oxide-precursor-based MOD process. The precursor solution was synthesized with low cost YBCO powders as starting materials and YBCO coated conductors have been deposited on IBAD substrate ($CeO_2$/IBAD-YSZ/SS). YBCO coated conductor prepared by dip coating shows transport $I_c$ of 15A/cm-w at 77 K. Microstructural and crystallographic analyses indicate that YBCO layer was grown in epitaxy with substrate and exhibited well-developed dense microstructure. Also discussed are processing and analysis of YBCO coated conductor by slot-die web coating method. It was shown that this oxide-based MOD process provides a low cost route to coated conductor with high $J_c$.

• 한국전기전자재료학회논문지
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• 제35권2호
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• pp.178-183
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• 2022

For enhancing the flame-retardant properties of wallpapers, we developed an organic-inorganic hybrid solution with ZrSiO₄ as a functional ceramic powder, coated on non-woven fabric using dip coating, spray coating, and slot-die coating methods. Their flame retardant properties were characterized by a 45° combustion tester, which is manufactured according to the flame-retardant performance standard (KOFEIS 1001 and KS F 2819). In organic-inorganic hybrid solution, with increasing the concentration of acid-catalyst (acetic acid), the precipitation of ZrSiO₄ powders increased, and the flame retardant properties decreased. The highest flame retardant result was obtained for the solution adding 5 wt% acetic acid. The optimization of the coating method and coating number resulted in the most excellent flame-retardant properties being obtained for the non-woven fabric coated for 5 or 7 times by dip coating method, and their flame-retardant properties corresponded to class 2 flame-retardant performance of wallpapers.

• Progress in Superconductivity
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• 제8권1호
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• pp.22-26
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• 2006

Total Fluorine content in the precursor solution for MOD processing of YBCO coated conductors can be significantly reduced by synthesizing precursor solution with F-free Y & Cu precursor and Barium trifluoroacetate(TFA). It was shown that crack-free and uniform precursor films were formed after calcinations in humidified oxygen atmosphere. Less than 2 hours are required to finish the calcination process, and XRD measurement shows that $BaF_2,\;CuO,\;and\;Y_2O_3$ are major constituent of calcined precursor films. Film thickness after calcination was measured to be ${\sim}2.8$ um by applying slot-die coating method. In particular, addition of Samarium shows critical current of Ic=226 A/cm-w($Jc=3.4\;MA/cm^2$). Also discussed are recent developments in the reel-to-reel processing using F-free Y & Cu precursor solutions. It is shown that uniform and fast processing route to YBCO coated conductor with high Ic can be provided by employing F-free Y & Cu precursor solutions in MOD process.

• 한국초전도ㆍ저온공학회논문지
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• 제8권4호
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• pp.12-14
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• 2006

YBCO coated conductors have been fabricated by the reel-to-reel processing using TFA-MOD method. In this work, the fluorine-free Y & Cu precursor solution was synthesized to shorten the calcining time by reducing the evolution of HF gas, thus the meter-long YBCO precursor films can be made within few hours by the continuous slot-die coating & calcination step using the F-free Y & Cu precursor solution. The annealing step was followed to make the YBCO films by the reel-to-reel method with the vertical gas flow system onto the moving tape. To increase the growth rate of the YBCO films by enhancing the removal of HF gas, the low total pressure was adopted in the annealing processing. And the water partial pressure and the oxygen partial pressure were varied to optimize the growth conditions of the MOD-YBCO films on the buffered metal tape. FE-SEM and XRD were used to investigate the surface morphologies and the texture of the meter-long YBCO films. The end-to-end critical current $(I_c)$ of 63A/cm-width and the critical current density $(J_c)$of $0.9MA/cm^2$ with the thickness of $0.7{\mu}m$ were obtained in the 0.42m long coated conductor.

• 한국초전도ㆍ저온공학회논문지
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• 제9권1호
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• pp.1-4
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• 2007

The total Fluorine content in the precursor solution for MOD processing of YBCO coated conductors can be significantly reduced by synthesizing precursor solution with F-free Y & Cu precursor and Barium trifluoroacetate(TFA). It was shown that crack-free and uniform precursor films were formed after calcinations in humidified oxygen atmosphere. Less than 2 hours are required to finish the calcinations process and XRD measurement shows that $BaF_2,\;CuO,\;Y_2O_3$ are major constituent of calcined precursor films. Film thickness after calcinations was improved to be 2.8um by applying slot-die coating method. In particular, addition of Samarium shows critical current of $I_c=273A/cm-w(J_c=3.8MA/cm^2)$. It is shown that uniform and fast processing route to YBCO coated conductor with high Ic can be provided by employing F-free Y & Cu precursor solution in MOD process.

• 한국초전도ㆍ저온공학회논문지
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• 제9권4호
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• pp.16-18
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• 2007

We report the results of MOD-processed YBCO coated conductors on the IBAD-MgO template. The precursor solution was coated on the $CeO_2-buffered$ IBAD-MgO template using a slot-die coating method, calcined at a temperature of $550^{\circ}C$, and fired at high temperatures for 2.5 h in a reduced oxygen atmosphere. The $J_C$ value of YBCO coated conductors was found to be very sensitive to the microstructure, and thus higher $J_C$ value could be achieved when the in-plane texture was higher and the difference in $T_{C,zero}$. was negligible. Optimally processed YBCO coated conductor exhibited $J_C$ value of $0.75MA/cm^2$ at 77 K in self-field, which might be due to somewhat depressed $T_{C,zero}$ of 87.3 K caused by possible $Sm^{3+}$ substitution on the $Ba^{2+}$ site.