• 제목/요약/키워드: Slot Machining

검색결과 33건 처리시간 0.026초

고속가공에서 박막 측벽(Thin wall) 파트 가공을 위한 연구 (A Study on the High-Speed Machining of Thin-wall Part)

  • 김흥배;이우영;최성주
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.343-348
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    • 2000
  • The term‘High Speed Machining’has been used for many years to describe end milling with small diameter tools at high rotational speeds. typically 10,000 - 100,000 rpm. The process was applied in the aerospace industry for the machining of light alloys, notably aluminium. In recent years, however, the mold and die industry has begun to use the technology for the production of components, including those manufactured from hardened tool steels. And the end-mill is an important tool in the milling process. A typical examples for the end mill is the milling of pocket and slot in which a lot of material is removed from the workpiece. Therefore the proper selection of cutting parameters for end milling is one of the important factors affecting the cutting cost. The one of the advantages of HSM is cutting thin-wall part of light alloy like Al (thinkness about 0.3mm). In this paper, firstly, we study characteristics of HSM, and then, we choose the optimal parameters(cutting forces) and investigate various machining strategies to cut thin-wall part by experiment.

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엔드밀을 이용한 알루미늄 측벽 형상의 고속가공 특성 (The Characteristics of High-Speed Machining of Aluminum Wall Using End-Mill)

  • 이우영;최성주;김흥배;손일복
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.912-916
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    • 2000
  • The term ‘High Speed Machining’has been used for many years to describe end milling with small diameter tools at high rotational speeds, typically 10,000 - 100,000 rpm. The process was applied in the aerospace industry fur the machining of light alloys, notably aluminium. In recent you, however, the mold and die industry has begun to use the technology for the production of components, including those manufactured from hardened tool steels. And the end mill is an important tool in the milling process. A typical examples for the end mill is the milling of pocket and slot in which a lot of material is removed from the workpiece. Therefore the proper selection of cutting parameter fur end milling is one of the important factors affecting the cutting cost. The one of the advantages of HSM is cutting thin-walled part of light alloy like Al(thinkness about 0.1mm). In this paper, firstly, we study characteristics of HSM, and then, we choose the optimal parameters(cutting forces) to cut thin-walled Al part by experiment.

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헬리콥터 탑재 MTD 레이다용 도파관 슬롯배열 안테나 (Waveguide Slot Array Antenna for Heliborne MTD Radar)

  • 김동석;한인희;곽영길;신근섭
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2004년도 하계종합학술대회 논문집(1)
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    • pp.139-142
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    • 2004
  • X-band Waveguide slot way antenna is developed for heliborne MTD radar applications. The antenna is composed of multi-layer waveguide structures. Each of them has it's own functions, such as, radiation, power/phase distribution, coupling, etc. Broad-wall offset slots are used for radiators, inclined slots on broad-wall for power distribution to radiating(branch) waveguide, some kind of coaxial probe structures for in-phase coupling and H-plane T-junction power dividers. Antenna is realized by precision machining and careful assembly. It is tested and measured by 3m${\times}$l.7m planar near-field probe, which is set-up in MTG. Far-field calculations have good agreement in tolerable bounds. Special but necessary process such as brazing, will increase the accuracy and performance. Results show promising possibilities of future applications for real systems.

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STD11의 볼엔드밀링 공정에서의 절삭력 해석 (Cutting force analysis in ball-end milling processes of STD11)

  • 김남규
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.52-57
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    • 2000
  • STD11 is one of difficult-to-cut materials and its cutting characteristic data is not built enough. A bad cutting condition of it leads to low productivity of die and mould, so it is necessary to evaluate the machining characteristics of STD11. In this paper, the relations of the geometry of ball-end mill and mechanics of machining with it are studied. The helix angle of ball-end mill varies according to a location of elemental cutting edge in the cutting process are difficult to calculate accurately. To calculate instantaneous cutting forces, it is supposed that the tangential, radial and axial cutting force coefficients are functions of elemental cutting edge location. Elemental cutting forces in the x,y and z direction are calculated by coordinate transformation. The total cutting forces are calculated by integrating the elemental cutting forces of engaged cutting edge elements. This model is verified by slot and side cutting experiments of STD11 workpiece which was heat-treated to HRC45.

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96 지방 기능 경기대회 밀링 과제 분석 (The Job Analysis of milling in the Local Skill Contest in 1996)

  • 이광재
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 춘계학술대회 논문집
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    • pp.18-23
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    • 1996
  • The Job of Milling in the Local Skill Contest in 1996 was to assemble parts into a complete whole of the parts number 1, 3, 4 worded by Milling Machine and the parts number 2 worked by Machining Center. In the parts of Milling Machine, the Job was to work 45$^{\circ}$angle working, T-slot, dovetail, the correct position drilling, rimming, boring, etc. In the Machining Center, there were the way of calculation of point of contact of 'R' contour curved line and lots of working elements. So, it was possible to work the parts and assemble them within the time limit only through the program to be made out in the way to shorten working hours.

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티타늄 합금의 슬롯가공에서 엔드밀 공구마멸 감시 (Tool wear monitoring of end mill in slot machining of titanium alloy)

  • 하건호;구세진;김정석;양순철
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.101-104
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    • 1995
  • A acoustic emission (AE) sensor has been used to monitor tool were during milling process. The relation between tool wear and AE RMS (Root mean Square) signal was investigated experimentally. A avaliable monitoring index for monitoring toolwear was newly extracted form AE RMS. And on-line monitoring program was developed. The proposed monitoring system has verified experimentally by roughing end milling titanium alloy with TIN coated HSS tool.

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형상 가공 정보의 지식 베이스 처리에 관한 연구 (A study on Knowledge based-processing of information to shape cutting)

  • 김희중;조우승;정재현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.970-973
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    • 1995
  • The proposal of this paper is the constructing of knowledge database with manufacturing information. This database contains characteristics of workpiece materials, cutting tools, NC machines, manufacturing processes, and work conditions. And all shape in the system are feature models such base plate, step, hole, pocket, boss, and slot. These information generate a final decision for machining process by the expert system.

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필름시트 절단용 다이의 절인 가공 기초연구 (Machining Technology of pinnacle Cutter Edge for Flexible Sheet Die)

  • 제태진;최두선;이응숙;황경현;홍성민;최진성;송병준
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.19-20
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    • 2006
  • As the Mobile and Display technology are being developed quickly, new wireless devices are released in great numbers. They reduce existing devices' life time and demand a reduction of developing period of portable devices. With these demands, existing film cutting mold used many films of portable devices, especially LCD Display, needs to be more precise, and cheaper. In this research, we have analyzed machining characteristics of cutter shapes, materials, and cutting conditions for application to other films. Cutter edge was machined by slot cutting method and CAD program to select the cutter shape and cutter angle. Also, we have determined the optimal cutting conditions using high speed machining experiments to improve the productivity.

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플랩제어시스템 주제어밸브의 모델기반 설계 및 성능해석 (Model-based Design and Performance Analysis of Main Control Valve of Flap Control System)

  • 조현준;안만진;주춘식
    • 항공우주시스템공학회지
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    • 제13권4호
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    • pp.50-59
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    • 2019
  • 플랩제어시스템의 주요 구성품인 주제어밸브의 설계는 실제 제작 경험을 바탕으로 반복-오차 방법에 의존하여 수행하였다. 본 논문에서는 모델 기반의 부품 설계 방법을 제안하였다. 플랩제어시스템은 주제어 밸브, 고장-안전 밸브, 솔레노이드 밸브, LVDT, 구동 모터 등으로 구성된다. 주제어밸브는 주로 스풀과 슬롯으로 구성된다. 주제어밸브의 중요한 설계변수는 슬롯의 폭 (Slot Width), 오버 랩(Overlap) 및 간극(Clearance)이다. AMESim을 활용하여 주 제어 밸브의 유로를 모델링하고 해석하였다. 제안된 설계절차를 적용한 결과 허용된 가공오차 범위 내에서 요구 성능을 충족함을 확인하였다.

2차원 고주파 진동을 이용한 미세 밀링가공 (Micro Milling using High Frequency 2-dimensional Vibration)

  • 김기대
    • 한국기계가공학회지
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    • 제9권6호
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    • pp.66-70
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    • 2010
  • Using two piezoelectric materials orthogonally arranged, 2-dimensional(2D) vibration in a excitation workpiece table was generated. In this study, micro milling using high frequency 2D vibration was proposed, whose locus of cutting tool is combined with original trochoid locus of milling tool and 2D elliptical locus of excitation table. From the cutting results of 2D vibrational micro milling of nickel alloy, it was observed that the machining quality and the roughness of machined surface were enhanced compared to conventional milling in a side cutting whose immersion ration is relatively low, whereas there was little betterment in a slot cutting.