• Title/Summary/Keyword: Sliding wear at high temperature

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Sliding Wear Behavior of Fe-Base Norem 02 Hardfacing Alloy in Pressurized Water (Fe계 Norem 02 경면처리 합금의 고압.수중 마모거동)

  • Lee, Kwon-Yeong;Oh, Young-Min;Lee, Min-Woo;Kim, Seon-Jin
    • Korean Journal of Materials Research
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    • v.12 no.8
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    • pp.608-612
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    • 2002
  • The sliding wear behavior of an iron-base NOREM 02 hardfacing alloy was investigated in the temperature range of $25~250^{\circ}C$ under a contact stress of 103MPa (15ksi). With increasing temperature, the wear loss of Norem 02 in water increased slightly up to $180^{\circ}C$ at which Norem 02 showed the wear loss of 2.1mg. The wear resistance of Norem 02 resulted from the surface hardening due to the strain-induced phase transformation from austenite to $\alpha$'martensite during sliding wear. The wear loss of Norem 02 was smaller in water compared to air at same temperature because the water could be served as a sort of lubricant. The wear mode of NOREM 02 changed abruptly to severe adhesive wear at $190^{\circ}C$ and galling occurred above $200^{\circ}C$. It was caused that the strain- induced phase transformation took place below $180^{\circ}C$ while not above $190^{\circ}C$. Therefore, Norem 02 was considered to be inadequate at high temperature service area.

Effects of Humidity and Sliding Speed on the Wear Properties of $Si_3N_4$ Ceramics (습도 및 미끄럼 속도에 따른 질화규소의 마찰 마모 특성에 관한 연구)

  • 이기현;김경웅
    • Tribology and Lubricants
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    • v.9 no.2
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    • pp.63-69
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    • 1993
  • The wear properties of two types of $Si_3N_4$(silicon nitride) exposed to high and low humidity were examined experimentally for various sliding speed. Bearing steel was used as the disk material at pin-on-disk type sliding. Wear rates of pressureless sintered-plus-hot-isostatic pressed Si3N4 were slightly lower than those of pressureless sintered $Si_3N_4$. It was observed that adsorbed moisture and sliding speed markedly influenced the wear properties of $Si_3N_4$. The highest wear rate was obtained under the high humidity and low sliding speed condition. As the sliding speed was increased, wear rates were decreased and the humidity effect on the wear rates of $Si_3N_4$ was lowered. The result that the $Si_3N_4$ pin showed a high wear rate under the high humidity condition was explained by the property change due to the adsorbed moisture, plowing action by the hard particles of $Fe_2O_3$ from the disk, and the corrosion effect at $Si_3N_4$ surface. Increase in sliding speed was supposed to have reduced the humidity effect on wear rate of $Si_3N_4$ by raising the temperature of both the bearing steel disk and $Si_3N_4$ pin specimen.

A Study on Fretting-Wear Behavior of Inconel 690 due to Surrounding Temperature (주위 온도에 따른 Inconel690의 마멸 거동에 관한 연구)

  • 임민규;박동신;김대정;이영제
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.296-303
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    • 2001
  • In nuclear power steam generators, high flow rates can induce vibration of the tubes resulting in fretting wear damage due to contacts between the tubes and their supports. In this paper the fretting wear tests and the sliding wear tests were performed using the steam generator tube materials of Inconel 690 against STS 304. Sliding tests with the pin-on-disk type tribometer were done under various applied loads and sliding speeds at air and water environment. Fretting tests were done under various vibrating amplitudes, applied normal loads and various temperatures. From the results of sliding and fretting wear tests, the wear of Inconel 690 can be predictable using the work rate model. Depending on normal loads and vibrating amplitudes, distinctively different wear mechanisms and often drastically different wear rates can occur. At room temperature, the wear coefficient K of Inconel 690 is 7.57${\times}$10$\^$13/Pa$\^$1/ in air and it is 1.93${\times}$10$\^$13/Pa$\^$1/ in water. At room temperature, it is found that the wear volume in air is more than in water. In water, the wear coefficient K at 50$^{\circ}C$ and 80$^{\circ}C$ is 4.35${\times}$10$\^$-13/Pa$^1$ and 5.81${\times}$10$\^$-13/Pa$^1$ respectively, Therefore, it is found that the wear volume extremely increases by increasing on temperature in water. This study shows that the dissolved oxygen with temperature increment increases and the wear due to fluidity is severe.

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Effects of Test Temperature on the Reciprocating Wear of Steam Generator Tubes

  • Hong, J.K.;Kim, I.S.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.379-380
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    • 2002
  • Steam generators (S/G) of pressurized water reactors are large heat exchangers that use the heat from the primary reactor coolant to make steam in the secondary side for driving turbine generators. Reciprocating sliding wear experiments have been performed to examine the wear properties of Incoloy 800 and Inconel 690 steam generator tubes in high temperature water. In present study, the test rig was designed to examine the reciprocating and rolling wear properties in high temperature (room temperature - $300^{\circ}C$) water. The test was performed at constant applied load and sliding distance to investigate the effect of test temperature on wear properties of steam generator tube materials. To investigate the wear mechanism of material, the worn surfaces were observed using scanning electron microscopy. At $290^{\circ}C$, wear rate of Inconel 690 was higher than that of Incoloy 800. It was assumed to be resulted from the oxide layer property difference due to the a\loy composition difference. Between 25 and $150^{\circ}C$ the wear loss increased with increasing temperature. Beyond $150^{\circ}C$, the wear loss decreased with increasing temperature. The wear loss change with temperature were due to the formation of wear protective oxide layer. From the worn surface observation, texture patterns and wear particle layers were found. As test temperature increased, the proportion of particle layer increased.

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Wear behaviors of HVOF spray coating of Co-alloy T800

  • Cho, Tong-Yul;Yoon, Jae-Hong;Kim, Kil-Su;Park, Bong-Kyu;Youn, Suk-Jo;Back, Nam-Ki;Chun, Hui-Gon
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.16 no.3
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    • pp.121-126
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    • 2006
  • HVOF thermal spray coating of Co-alloy T800 is progressively replacing the classical hard coatings such as chrome plating because of the very toxic $Cr^{6+}$ ion known as carcinogen causing lung cancer. For the study of the possibility of replacing of chrome plating, the wear properties of HVOF Co-alloy T800 coatings are investigated using the reciprocating sliding tester both at room and at an elevated temperature of $1000^{\circ}F\;(538^{\circ}C)$. The possibility as durability improvement coating is studied for the application to the high speed spindles vulnerable to frictional heat and wear. Wear mechanisms at the reciprocating sliding wear test are studied for the application to the systems similar to the sliding test such as high speed spindles. Wear debris and frictional coefficients of T800 coatings both at room and at an elevated temperature of $1000^{\circ}F\;(538^{\circ}C)$ are drastically reduced compared to those of non-coated surface of parent substrate Inconel 718. This study shows that the coating is recommendable for the durability improvement coatings on the surfaces vulnerable to frictional heat. The sliding surfaces are weared by the mixed mechanisms such as oxidative wear, abrasion by the sliding ball slurry erosion by the mixture of solid particles and small drops of the melts and semi-melts of the attrited particles cavitation by the relative motions among the coating, sliding ball, the melts and semi-melts. and corrosive wear. The oxide particles and the melts and semi-melts play roles as solid and liquid lubricant reducing the wear and friction coefficient.

A Study on Wear Properties of Plasma Sprayed $Cr_3C_2$-NiCr Coating at High Temperature (크롬탄화물 용사피막의 고온마모 특성연구)

  • 김의현;권숙인
    • Journal of Welding and Joining
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    • v.11 no.4
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    • pp.91-102
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    • 1993
  • The plasma sprayed $Cr_3C_2$-NiCr coatings are widely used as wear-resistant and corrosion-resistant materials. The mechanical and wear properties of the plasma sprayed $Cr_3C_2$-NiCr coating on steel plate were examined in this study. The pore in the coatings could be classified into two types, the one is the intrinsic pore originated from the spraying powder, the other is the extrinsic pore formed during spraying. During the tensile adhesion test, the fracture occured at the interface of top coating and bond coating. It is though that the compressive residual stress increases with the increase of the top coating thickness. From the wear test, it was found that the wear rate increased with the increase of the sliding velocity regardless of the temperature. It is thought that the fracture toughness reduces with the increase of the sliding velocity at $30^{\circ}C$ and that the adhesion amount increases with the increase of the sliding velocity at $400^{\circ}C$ It is concluded that the wear mechanism at $30^{\circ}C$ is the fracture and pull-out of the carbide particles due to the fatigue on sliding surface, while the wear mechanism at $400^{\circ}C$ is the adhesion of the smeared layer formed during wear process.

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A Tribological Study of SiC-Steel Couples (탄화규소-강 미끄럼에서의 마모특성)

  • 장복기;김윤주
    • Journal of the Korean Ceramic Society
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    • v.34 no.1
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    • pp.7-12
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    • 1997
  • The wear behavior of SiC in SiC-steel sliding couple was investigated under various wear test conditions, such as solid state sliding - dry and wet air atmosphere - or lubricated sliding, sliding velocity and at-mosphere temperature. The effect of SiC fabrication process on the SiC wear rate was also studied under varying sliding velocities. Humidity of air plays a lubricating role in the solid state sliding, while the wear behavior is largely influenced by the sliding velocity, especially if the atmosphere is extremely dry. The fa-brication process of SiC and the surface roughness result in different wear rate depending on the magnitude of sliding velocity. High temperature is, among others, the most deteriorating factor of wear, thus being strongly wear-accelerating even under boundary lubrication.

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The Effects of Niobium on Sliding Wear Characteristics of High Speed Steel by Powder Metallurgy (분말고속도공구강의 미끄럼마모특성에 미치는 Nb의 영향)

  • 이한영;배종수;김용진
    • Tribology and Lubricants
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    • v.16 no.3
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    • pp.194-200
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    • 2000
  • In order to evaluate the effect of Nb on wear properties of high speed steel(HSS) by powder metallurgy, niobium-alloyed HSS have been prepared by adding 0%, 1%, 3% and 5%Nb to HSS of 6%W-5%Mo-4 %Cr-5%V-5%Co. Sliding wear tests were conducted at various sliding speed conditions under the constant pressure using a pin-on-disc type machine. The results of this study show that the wear resistance of HSS by powder metallurgy was increased by the addition of Nb within the range of sliding speed used in this experimental study. However, the amount of Nb did not improve the wear resistance. It may be due to the thermal stability of carbide and high temperature properties of the matrix containing Nb comparing to that without Nb.

A Study on the Effects of Friction and Wear Properties of PTFE Composites for Oil Free Air Compressor (무급유공기압축기 개발을 위한 PTFE계 복합재료의 마찰마모 특성에 관한 연구)

  • 김용직;정하돈;김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • v.24 no.1
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    • pp.67-74
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    • 2000
  • Recently, PTFE-polymide composites are being used self-lubricating parts for industrial field. Thus, this study is mainly concerned with friction and wear properties for the piston ring of non-lubricating air compressor which made of PTFE-polymide composites. The friction and wear test was carried out for the different composition ratio under the atomsphere room temperature and constant load of 7.69N and their friction and wear properties were compared with each other at various sliding speed. notable results are summarized as follows. PTFE 100% showed that friction coefficient was almost same values at 0.94 and 1.88m/s but the value was decreased at 2.83m/s because the friction temperature is higher than low speed. PTFE 80%-PI 20% showed the lowest mean friction coefficient at 2.83m/s. PTFE 20-PI 80% showed the highest friction coefficient at 0.94m/s and the value was decreased at high speed but the value is higher than other materials except PTFE 100 %. PI 100% showed the highest friction coefficient at 0.94 and 1.88m/s becuase adhesive wear mainly occurred that speed. PTFE 100% showed highest specific wear rate on the whole. Specific wear rate of PTFE 80%-PI 20% was almost the same value with PTFE 20%-PI80%. PI 100%showed the lowest value at high sliding speed because the friction surface was thicken and carbonated by high friction temperature.

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High Temperature Tribological Behaviour of Particulate Composites in the System SiC-TiC-TiB2 during Dry Oscillating Sliding

  • Wasche, Rolf;Klaffke, Dieter
    • The Korean Journal of Ceramics
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    • v.5 no.2
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    • pp.155-161
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    • 1999
  • The tribological behaviour of monolithic SiC as well as SiC-TiC and SiC-TiC-$TiB_2$ particulate composite materials has been investigated in unlubricated oscillating sliding tests against $Al_2O_3$ at temperature in the range from room temperature up to $600^{\circ}C$. At temperatures below $600^{\circ}C$ the wear rate of the systems with the composite materials was up to 20 times lower than the wear of the $Al_2O_3$/SiC system and was dominated by the oxidation of the titanium phases. At $600^{\circ}C$ the oxidation rate of the TiC and -TEX>$TiB_2$ grains becomes predominant resulting in an enhanced wear rate of the composite rate of the TiC and TiB2 grains becomes predominant resulting in an enhanced wear rate of the composite materials. The coefficient of friction shows similar values for all materials of investigation, increasing from 0.25…0.3 at room temperature to 0.7…0.8 $600^{\circ}C$. The wear of the $Al_2O_3$/SiC system is mainly abrasive at temperatures above room temperature and is characterised by an enhanced wear of the alumina ball at $600^{\circ}C$.

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