• 제목/요약/키워드: Sliding Wear Resistance

검색결과 186건 처리시간 0.025초

B.390 알루미늄 합금의 마모특성에 미치는 초정Si 입자크기와 잔류응력의 영향 (Effect of Primary Si size and Residual Stress on the Wear Properties of B.390 Al Alloys)

  • 김헌주;김성재
    • 열처리공학회지
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    • 제19권1호
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    • pp.20-29
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    • 2006
  • Wear behaviour of B.390 aluminum alloy with different particle sizes of primary Si against a SM45C counterface was studied as a function of wear load and sliding velocity, using pin-on-disk apparatus under dry condition. The wear rate of specimen with fine primary Si particles showed increased wear resistance at high wear load, on the other side wear resistance of coarse primary Si particle size was improved at low wear load. As the compressive residual stress in the matrix increased remarkably by liquid nitrogen(LN) treatment, wear resistance of the LN treated specimen was more excellent than that of T6 treated specimen.

SiCp입자강화 Al 복합재료의 내열 및 마모특성 (Heat and Wear Resistance Characterization of SiCp Reinforced Al Matrix Composites)

  • 김석원;김완기;우기도;안행근
    • 한국주조공학회지
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    • 제20권6호
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    • pp.377-385
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    • 2000
  • Al matrix composites as the most promising MMCs can be expected to be excellent engineering materials in the nearest future. So as to improve material properties of composite, many manufacturing processes have been developed. Among them, squeeze casting process which offers fine microstructure and near-net-shape is one of the most successful MMCs manufacturing processes. But, in case of with subsieve size particles (under 44 ${\mu}m$), it is very difficult to homogeneously distribute particles in matrix of Al matrix composite by various casting processes, including squeeze casting used so far. Duplex process which was developed in previous study was used to distribute the particle of subsieve size more homogeneously in matrix of Al matrix composite. Microstructures, wear and heat resistance characterization of Al-Si-Cu-Mg-(Ni)/SiCp manufactured by duplex process were examined to clarify the effect of manufacturing conditions, particle size of reinforcement and alloying elements. Al matrix composites reinforced with SiCp(10 ${\mu}m$) have the lowest wear amount among composites reinforced with 3 ${\mu}m$, 5 ${\mu}m$ and 10 ${\mu}m$ SiCp. The wear amount of Al matrix composites with 10 wt.% SiCp(3, 5, 10 ${\mu}m$) was decreased according to the increase of the sliding speed because abrasive wear takes place at high sliding speed of 4m/s and worn debris with block type occurs at low sliding speed of 1m/s. As for heat resistance, it is made clear that remarkable heat resistance property can be obtained by addition of Ni element in Al matrix composites.

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′YAG 레이저에 의한 표면경화강의 레이저 경화와 마멸특성 (Laser hardening and Wear Characteristics of Surfaces hardening steel by YAG LASER)

  • 옥철호;서영백;조연상;배효준;박흥식;전태옥
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제30회 추계학술대회
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    • pp.63-70
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    • 1999
  • Surface hardening of plain carbon steel (SM45C) by Laser are usually much finer and stronger than those of the base metals. The present study was under taken to investigate the wear resistance and a processing parameters such as, power density, pulse width, defocusing distance, and molten depth for surface modification of plain carbon steel. The wear test was carried out under experimental condition using the wear test device, and in which the annular surfaces of wear test specimens as well as mating specimen of alumina ceramics($Al_2O_3$) was rubbed in dry sliding condition. It is shown that molten depth and width depend on defocusing distance. The wear loss on variation of sliding speed was much in lower speed range below 0.2m/sec and in higher speed range above 0.7m/sec, but wear loss was little in intermediate speed range. It depends on oxidation speed and wear speed.

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표면개질을 달리한 자동차 변속기어의 마멸특성 비교 (Comparision of Wear Characteristics of Automobile Transmission Gear on Surface Modification)

  • 류을현;조연상;김영희;박흥식
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2003년도 학술대회지
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    • pp.299-306
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    • 2003
  • The SCM420 used mainly to automobile transmission gear has problems that it costs transmission gear maker much money in carburizing treatment. For this, it needs to alternate the existing material and heat treatment to new gear material and surface modification. For this, friction and wear experiment according to sliding speed and applied load was carried out to evaluate the wear resistance of two transmission gear materials with oxidation nitrocarburising and non-oxidation nitrocarburising NT100, The presumed wear volume was calculated with the image processing for evaluation of wear resistance of two transmission gear materials. The results show that the oxidation nitrocarburising has a distinguished wear resistance than non-oxidation nitrocarburising.

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모재의 표면 거칠기가 DLC 코팅의 마멸수명에 미치는 영향 (The Effects of Surface Roughness on Wear-life of DLC Coating in Dry Sliding)

  • 이영제;신경섭;조정우
    • Tribology and Lubricants
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    • 제21권3호
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    • pp.130-135
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    • 2005
  • Dry sliding wear resistance of DLC coated silicon disk with different surface roughness has been evaluated using a ball-on-disk sliding tester. It was found that the transfer layer formed on steel ball produced a low friction regime and the formation of transfer layer was more active with increasing the substrate surface roughness. Wear life of DLC coating was increased as increasing the real area of contact.

Ni-Cr-Mo-V 내열강의 마찰마모 특성 연구 (A Study on Tribological Characteristics for High Temperature Alloy Steel with Ni-Cr-Mo-V)

  • 임호기;배문기;김태규
    • 열처리공학회지
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    • 제29권6호
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    • pp.284-291
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    • 2016
  • High temperature alloy steel such as Ni-Cr-Mo-V material has excellent properties of high strength and high heating resistance. It has been used for several military weapon components such as gun barrel of a warship, turbine rotor and turbine disk for nuclear power plant. Being curious about this material required excellent wear resistance and durability in extreme environmental conditions. A dry wear test at the ambient air and Ar gas conditions in the room temperature were performed in this study. What's more a lubricant wear test at different temperature was conducted. In addition that DLC was coated on Ni-Cr-Mo-V alloy steel substrate with a thickness of $3{\mu}m$, a property of it was compare with lubricant conditions. All the coefficient of friction and wear volume, comparing with DLC coated specimens. The test parameters were selected as follows: 10 N for normal load; 80 rpm for sliding wear speed; and 300 m for the sliding wear distance.

Fe-20Cr-1.7C-1Si-xV 경면처리 합금의 미세조직과 고온 Sliding 마모저항성에 미치는 Vanadium의 영향 (The Effect of Vandium on the microstructure and Elevated Temperature Sliding Wear Resistance of Fe-20Cr-1.7C-1Si-xV Hardfacing Alloy)

  • 김준기;김근모;이덕현;장세기;강성군;김선진
    • 한국재료학회지
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    • 제8권10호
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    • pp.969-974
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    • 1998
  • Fe 계 합금의 적층결함에너지를 감소시키는 거승로 알려진 vanadium이 Fe-20Cr-1.7C-1Si합금의 미세조직과 고온 마모저항성에 미치는 영향에 대하여 조사하였다. Fe-20Cr-1.7C-1Si-xV (x=0, 1, 3, 6, 10wt.%)조성에서 오스테나이트 기지상을 유지하면서 첨기될 수 있는 V의 최대 첨가량은 약 3wt.%이었으며 오스테나이트 기지상을 갖는 합금은 상온에서 낮은 적층결함에너지와 $\gamma->\alpha$ 변형유기 상변태에 의해 페라이트 합금보다 높은 마모저항성을 보인 것으로 생각된다.$225^{\circ}C$에서 $\alpha$ 생성량도 많은 것으로 보다 V은 Fe-20Cr-1.7C-1Si 합금의 온도에 따른 적층결함에너지 증가율를 억제하고 Md온도도 증가시킴으로써 고온 마모저항성을 증가시키는 것으로 생각된다.

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Ni계 Deloro 50합금의 고하중 Sliding 마모거동에 미치는 마모환경의 영향 (Effect of Wear Environments on the High Stress Sliding Wear Behavior of Ni-base Deloro 50 Alloy)

  • 최진호;최세종;김준기;김용덕;김학수;문주현;백하충;이덕현;김선진
    • 한국재료학회지
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    • 제8권12호
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    • pp.1115-1120
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    • 1998
  • Ni계 경면합금인 Deloro 50의 마모거동을 15ksi와 30ksi 접촉응력하의 여러 마모조건에서 조사하였다. 상온대기중에서 Deloro 50는 15ksi 응력에서도 극심한 응착마모가 발생하는 매우 낮은 마모저항성을 보였는데 이는 fcc 결정구조를 갖는 Deloro 50 기지상의 경도와 가공경화율이 strain-induced 상변태를 이웅한 hcp 결정구조의 Stellite 6보다 낮기 때문으로 생각된다. 상온 수중에서 Deloro 50는 15ksi 응력에서 Stellite 6와 비슷한 마모저항성을 보였는데 이는 물이 미세요철간의 금속간 접촉을 억제하였기 때문으로 생각된다. 그러나, 30ksi의 높은 접촉응력에서는 상온 대기중길 같은 응착마모가 발생하는 것으로 보아, 30ksi의 높은 응력에서는 물의 응착마모 억제 효과가 없었기 때문으로 생각된다. $300^{\circ}C$ 대기중에서 Deloro 50는 30ksi의 높은 접촉응력에서도 Stellite 6보다 우수한 마모저항성을 보였는데 이는 고온에서 마모시 생성되는 복합산화물층이 효과적으로 금속간 접촉을 방해하여 응착마모를 억제하였기 때문으로 생각된다.

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수복재료에 대합되는 의치용 레진치의 마모저항성 비교 (COMPARISON OF WEAR RESISTANCE AMONG RESIN DENTURE TEETH OPPOSING VAR10US RESTORATIVE MATERIALS)

  • 이철영;정문규
    • 대한치과보철학회지
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    • 제37권3호
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    • pp.313-327
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    • 1999
  • The aim of this study was to compare wear resistance of resin denture teeth opposing various restorative materials. The wear resistance of conventional acrylic resin teeth(Trubyte Biotone) and three high-strength resin teeth(Bioform IPN, Endura, SR-Orthosit-PE) opposing different restorative materials(gold alloys, dental porcelain, composite resin) was compared. Wear tests were conducted with a sliding-induced wear testing apparatus which applied 100,000 strokes to the specimen in a mesio-distal direction under conditions of 100 stroke/min and constant loading of 1Kgf/tooth. Wear resistance of the resin denture teeth was evaluated by the following criteria : 1) wear depth, 2) weight loss, and 3) SEM observation. Results were as follows. 1. When opposed to gold alloys and composite resin, high-strength resin teeth showed superior wear resistance compared to acrylic resin teeth. But, in cases opposing dental porcelain, differences between the wear of the high-strength and acrylic resin teeth were not statistically significant (p<0.05). 2. When comparing wear resistance among high-strength resin teeth, opposing gold alloys, Endura was slightly more resistant and while in cases opposing dental porcelain, SR-Orthosit-PE was showed to be slightly resistant(p<0.05). 3. The wear of high-strength resin teeth was greater by 5 to 7 times when opposing porcelain and 2 to 3 times when opposing composite resin compared to gold alloys(p<0.05). 4. SEM observations of the wear surface showed that wear of resin teeth opposing gold alloys is a fatigue type of wear and wear of resin teeth opposing dental porcelain is fatigue and abrasion type of wear. Trubyte Biotone showed more severe fatigue type of wear than high-strength resin teeth. In conclusion, the use of dental porcelain should seriously be considered as restorative material in cases opposing resin denture teeth and improvement seems to be needed on resin teeth in the areas of wear resistance.

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하이브리드 금속복합재료의 마모특성 (Wear Properties of Hybrid Metal Matrix Composites)

  • 부후이후이;송정일
    • Composites Research
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    • 제16권3호
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    • pp.75-84
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    • 2003
  • 본 연구의 목적은 가압주조법에 의해 제조된 Saffil/Al, Saffil/$\textrm{Al}_2\textrm{O}_3$/Al, Saffil/SiC/Al 과 같은 혼합금속 복합재료의 마모 물성을 조사하고자 하는 것이다. 마모 시험은 건조와 윤활상태 하에서 pin-on-disk 형태의 마모 시험기로 수행되었다. 세가지 금속복합재료의 마모 물성시험에서 Saffil섬유, $\textrm{Al}_2\textrm{O}_3$입자, SiC입자의 효과들을 조사하였다. 마모 메커니즘은 복합재료의 마모된 표면들을 관찰하여 분석하였다. 마모과정 동안 마찰계수(COF)의 변화는 컴퓨터에서 자동적으로 기록되었으며, 건조 조건에서 Saffi1/SiC/Al은 고온과 높은 하중 하에서 가장 좋은 마모 저항을 보여주었다. 한편 Saffil/ Al과 Saffi1/$\textrm{Al}_2\textrm{O}_3$/Al의 마모 저항은 비슷한 결과를 보였다. 건조조건에서 적당한 하중과 상온에서 지배적인 마모 메커니즘은 연삭 마모이며, 하중이나 온도가 증가함에 따라 응착마모로 변화되며, 고온에서는 융착마모를 나타내었다. 건조 상태에서 세가지 복합재료를 비교시 액체 파라핀에 의한 윤활시험시 마모 특성이 가장 좋은 결과를 나타내었다. 윤활조건에서는 Saffil/Al복합재료가 가장 좋은 마모 저항성을 보였으며, 이 경우 마찰계수도 가장 작게 나타났다. 윤활 조건에서 금속복합재료의 주요 마모 메커니즘은 microploughing 이었으나, microcracking 역시 다른 정도에서는 미소 균열도 발생한다.