• Title/Summary/Keyword: Slag engineering

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Engineering Properties of CB Cut-off Walls Mixed with GGBS (고로슬래그 미분말을 혼합한 CB 차수벽의 공학적 특성)

  • Kim, Taeyeon;Lee, Bongjik
    • Journal of the Korean GEO-environmental Society
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    • v.23 no.5
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    • pp.33-39
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    • 2022
  • For a slag-cement-bentonite (slag-CB) cut-off wall, GGBS replaces a part of the cement mixed to build a CB cut-off wall, which is used to block the flow and leakage of pollutants or groundwater; prevent seawater infiltration; and repair or reinforcement an aged embankments. Slag-CB cut-off walls are used in various applications in different fields where groundwater control is required due to its excellent characteristics. Such properties include high strength, low permeability, high durability and chemical resistance. However, despite these advantages, slag-CB cut-off walls are not extensively studied in Korea and thus are not applied in many cases. Particularly, GGBS, which replaces cement in a mixture, has different properties depending on its country of production. Consequently, it is necessary to perform various studies on slag-CB cut-off walls that use GGBS produced in Korea in order to increase its usability. This study has evaluated the bleeding rate, setting time, strength, and permeability in relation to the cement replacement rate of GGBS produced in Korea for slag-CB cut-off walls, with the aim to increase its usability. The evaluation found that slag-CB cut-off walls, made of a mixture containing GGBS produced in Korea, have a lower bleeding rate and permeability, and higher strengththan CB cut-off walls. It was also analyzed that such improved performance is more effective with a higher cement replacement rate of GGBS.

A Study on the Replacement of a Light Burnt Dolomite with a Waste MgO-C Refractory Material for a Steel-Making Flux in Electric Arc Furnace (폐 MgO-C계 내화재의 전기로(EAF) 제강 Flux용 경소돌로마이트 대체 사용 연구)

  • Hyun-Jong Kim;Jong-Deok Lim;Hang-Goo Kim;Jei-Pil Wang
    • Resources Recycling
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    • v.31 no.6
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    • pp.44-51
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    • 2022
  • In the steelmaking process using an electric arc furnace (EAF), light-burnt dolomite, which is a flux containing MgO, is used to protect refractory materials and improve desulfurization ability. Furthermore, a recarburizing agent is added to reduce energy consumption via slag foaming and to induce the deoxidation effect. Herein, a waste MgO-C based refractory material was used to achieve the aforementioned effects economically. The waste MgO-C refractory materials contain a significant amount of MgO and graphite components; however, most of these materials are currently discarded instead of being recycled. The mass recycling of waste MgO-C refractory materials would be achievable if their applicability as a flux for steelmaking is proven. Therefore, experiments were performed using a target composition range similar to the commercial EAF slag composition. A pre-melted base slag was prepared by mixing SiO2, Al2O3, and FeO in an alumina crucible and heating at 1450℃ for 1 h or more. Subsequently, a mixed flux #2 (a mixture of light-burnt dolomite, waste MgO-C based refractory material, and limestone) was added to the prepared pre-melted base slag and a melting reaction test was performed. Injecting the pre-melted base slag with the flux facilitates the formation of the target EAF slag. These results were compared with that of mixed flux #1 (a mixture of light-burnt dolomite and limestone), which is a conventional steelmaking flux, and the possibility of replacement was evaluated. To obtain a reliable evaluation, characterization techniques like X-ray diffraction (XRD) analysis and X-ray fluorescence (XRF) spectrometry were used, and slag foam height, slag basicity, and Fe recovery were calculated.

Physical Properties of Cement System Insulation Using Blast Furnace Slag

  • Seo, Sung Kwan;Park, Jae Wan;Cho, Hyeong Kyu;Chu, Yong Sik
    • Journal of the Korean Ceramic Society
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    • v.55 no.1
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    • pp.61-66
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    • 2018
  • In this study, fabrication method of inorganic insulation were studied to reduce $CO_2$ from buildings. Main materials for inorganic insulation were used cement, blast furnace slag and aluminum powder as foaming agent. Mixing ratio of cement and slag was controlled and physical properties of inorganic insulation were analyzed. When inorganic insulation was fabricated using cement and slag, expanded slurries were not sunken and hardened normally. Pore size was 0.5 - 2 mm; mean pore size was about 1mm in inorganic insulation. Compressive strength of inorganic insulation increased with curing time and increased slightly with cement fineness. However, specific gravity decreased slightly with curing time; this phenomenon was caused by evaporation of adsorptive water. When inorganic insulation was dried at $60^{\circ}C$, compressive strength was higher than that of undried insulation. The highest compressive strength was found with a mixture of cement (50%) and slag (30%) in inorganic insulation. Compressive strength was 0.32 MPa, thermal conductivity was 0.043 W/mK and specific gravity was $0.12g/cm^3$.

Numerical simulation on integrated curing-leaching process of slag-blended cement pastes

  • Xiang-Nan Li;Xiao-Bao Zuo;Yu-Xiao Zou;Guang-Pan Zhou
    • Computers and Concrete
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    • v.32 no.1
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    • pp.45-60
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    • 2023
  • Concrete in water environment is easily subjected to the attack of leaching, which causes its mechanical reduction and durability deterioration, and the key to improving the leaching resistance of concrete is to increase the compaction of its microstructure formed by the curing. This paper performs a numerical investigation on the intrinsic relationship between microstructures formed by the hydration of cement and slag and leaching resistance of concrete in water environment. Firstly, a shrinking-core hydration model of blended cement and slag is presented, in which the interaction of hydration process of cement and slag is considered and the microstructure composition is characterized by the hydration products, solution composition and pore structure. Secondly, based on Fick's law and mass conservation law, a leaching model of hardened paste is proposed, in which the multi-species ionic diffusion equation and modified Gérard model are established, and the model is numerically solved by applying the finite difference method. Finally, two models are combined by microstructure composition to form an integrated curing-leaching model, and it is used to investigate the relationship between microstructure composition and leaching resistance of slag-blended cement pastes.

Engineering Characteristics of Permeable Mortar using Water-Quenched Blast Furnace Slag as Eine Aggregates (고로급냉슬래그를 활용한 투수성 모르타르의 공학적 특성에 관한 기초연구)

  • 방윤경;박재로
    • Journal of the Korean Professional Engineers Association
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    • v.33 no.4
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    • pp.77-83
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    • 2000
  • In this study, engineering characteristics of permeable mortar using water-quenched blast furnace slag as fine aggregates were analyzed by laboratory experiments to examine its suitability for permeable concrete pavement techniques. Engineering characteristics of mortar were investigated by performing both the compressive, flexural strength tests together with the constant head permeability tests for twenty-six types of mixing samples having different percetage of slag, cement and water. After 28days of curing, every performance was tested to find optimum mixture. When the go coefficient of permeability was 10$\^$-2/cm / sec and flexural strength was 30kg/㎠, we conclusion that the best mix design in permeable mortar was made in the condition,60% of cement and 20% of water percentage of unit slag contents. From the present investigations, it is concluded that suitability for permeable concrete pavement techniques using water-quenched blast furnace slag as fine aggregates may possibly be used to achieve effects on strength together with drainage effects.

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An Experimental Study on Rapid Repairing Mortar for Road with Steel Slag (철강 슬래그를 사용한 도로용 긴급보수 모르타르에 관한 실험적 연구)

  • Jung, Ui-In;Kim, Bong-Joo;im, Jin-Man;Kwak, Eun-Gu
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.5
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    • pp.419-427
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    • 2018
  • The purpose of this study is to recycle steel slag generated from the iron producing process and to use steel slag as a construction material which is currently landfilled Steel slag is subjected to aging treatment due to the problem of expansion and collapse when it reacts with water. The Slag Atomizing Technology (SAT) method developed to solve these problems of expanding collapse of steel slag. In this study, experimental study on the emergency repair mortar using the reducing slag, electric arc furnace slag and silicon manganese slag manufactured by the SAT method is Reduced slag was shown an accelerated hydration when it was replaced with rapidly-setting cement, and the rate of substitution was equivalent to 15%. It is shown that the electric furnace oxide slag is equivalent to 100% of the natural aggregate, and it can be replaced by 15-30% when the silicon manganic slag is substituted for the electric furnace oxide slag. With the above formulation, it was possible to design the rapidly repair mortar for road use. These recycling slags can contribute on achieving sustainability of construction industry by reducing the use of cement and natural aggregates and by reducing the generation of carbon dioxide and recycling waste slag.

Elution Safety of Recycled Plastic/EAF Dust Composites by Using Leaching Test (폐플라스틱/제강 Dust 성형제의 용출안전성에 대한 연구)

  • Kang, Young-Goo;Song, Jong-Hyeok
    • Journal of the Korean Society of Safety
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    • v.18 no.4
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    • pp.85-91
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    • 2003
  • In this study, We have investigated leaching characteristics of heavy metals for recycled plastic composites containing EAF(Electric Arc Furnace) dust & EAF slag. EAF dust & EAF slag used that is generated in the 3 steel-making compaines in domestic. The physical and chemical properties of EAF dust & slag was examined by measuring specific surface area. porosity, oil absorption test and chemical wetting analysis etc. Results of total analysis indicated that EAF dust, slag contained significant amount of hazardous metals such as Cu, Pb, Cd and Cr. But, In the leaching test of the recycled plastic composites containing EAF dust, slag by Korean Standard Leaching Procedure, composites shows much lower leaching concentration of heavy metals. It was concluded that the recycled plastic composites containing EAF dust, slag showed good physical and chemical characteristics. This means that the EAF dust, slag can be effectively used as a functional filler.

Study of the environmental assessment of heavy metals bearing slag utilization (중금속 함유 폐기물의 재사용을 위한 환경적 평가에 관한 연구)

  • Bae, Hae-Ryong;Gwon, Yeong-Bae;Moszkowicz Pierre
    • 연구논문집
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    • s.28
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    • pp.161-172
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    • 1998
  • In the recycling industry, the recuperation of zinc from Electric Arc Furnace dust by the Waelz process generates important quantities of slag. This slag presents good mechanical properties, and for the most siliceous slag. a high stability which would enable its use by total or partial substitution of certain granulates in civil engineering Our study (within the framwork of a European programme cofunded by the European Commission-DGXII) concerns the physico-chemical and mineralogical characterization and leaching behaviour of several types of Waelz slag. The leaching tests are regulatory tests and specific characterization tests of leaching behaviour. They take into account the influence of several main parameters of the valorization scenarios envisaged for the slag(e.g. pH, Redox potential, chemical nature of the leachant, type of contact-liquid/ solid etc.).

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Copper Solubility in Al2O3-CaO-SiO2-MgO Slag (Al2O3-CaO-SiO2-MgO계 슬래그 중 Cu의 용해도)

  • Han, Bo-Ram;Kim, Eung-Jin;Sohn, Ho-Sang
    • Resources Recycling
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    • v.23 no.1
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    • pp.33-39
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    • 2014
  • In this study, the solubility of Cu, which is a main metal component of wasted PCB, in $CaO-SiO_2-Al_2O_3-MgO$ slag system was investigated. Each 20 grams of Cu chips and the quaternary slag manufactured was placed in an carbon crucible and melted for 10 hours in the temperature between 1673 K and 1825 K to confirm the equilibrium state. The oxygen partial pressure was controlled by the ratio of CO and Ar gas in the range of $10^{-17.23}$ to $10^{-15.83}$ atm. The concentration of Cu in the slag increased with increasing oxygen partial pressure, slag basicity, and MgO content in the slag. The concentration of Cu in the slag decreased with increasing temperature. The Cu dissolution reaction in the slag is an exothermic reaction.

Study of Fundamental Properties of Latex-Modified Concrete Using Blast-furnace Slag (고로(高爐)슬래그 미분말(微粉末)을 사용(使用)한 라텍스개질(改質) 콘크리트의 기초물성(基礎物性) 연구(硏究))

  • Hong, Chang-Woo;Jeong, Won-Kyong;Kim, Kyeong-Jin
    • Resources Recycling
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    • v.15 no.2 s.70
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    • pp.10-17
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    • 2006
  • The purpose of this study was to evaluate the effects of blast-furnace slag on strength development and durability of latex-modified concrete (LMC) and ordinary portland cement concrete as slag contents. Main experimental variables were performed latex contents (0%, 10%, 15%) and slag contents (0%, 30%). The compressive and flexural strengths, chloride-ion rapid permeability and chemical attacks resistance were measured to analyze the characteristic of the developed LMC and BS-LMC(latex-modified concrete added blast-furnace slag) on hardened concrete. The test results showed that compressive and flexural strength of BS-LMC increased as the slag contents increased from 0% to 30% at the long term of curing. It considers blast furnace slag used when latex content was up to 10%. The permeability resistance of BS-LMC(latex 10%, blast 30%) was extremely good at the curing time 90 days. Also. the effects of added blast furnace slag on OPC and LMC were increased on the permeability and chemical attacks resistance.