• Title/Summary/Keyword: Sintered metal wick

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Sintered Metal Wicks Development for the High Performance Loop Heat Pipe(LHP) Systems

  • Choi, Jee-Hoon;Sung, Byung-Ho;Yoo, Jung-Hyun;Seo, Min-Whan;Kim, Chul-Ju
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2136-2141
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    • 2007
  • The Loop Heat Pipe(LHP) system uses capillary forces so as to pump the working fluid from heat acquisition to heat rejecting systems. The performance of the LHP systems depends mainly upon the operating performance of the wick structure. The capillary pressure increases with decreasing the pore size of the wick structure. By the way, the wick structure's permeability decreases with decreasing the pore size and the porosity. To obtain an ideal wick, the wick structure should possess several characteristics such as the small pore size, high porosity and chemical compatibility with working fluid. Sintered metal wicks have been mainly used as the capillary wick structure mounted in LHP because of the fact that the sintered metal wick has some advantages like convenient selection of wick material, smaller pore size and so on as well as high reliability. In this study, sintered metal wicks were developed to meet required several parameters to design the high performance LHP systems for obtaining even more effective cooling technologies.

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Comparison of the Heat transport Limitations for Screen Mesh Wick and Sintered Metal Wick Heat Pipes by Theoretical Analysis (이론적 해석에 의한 스크린 메쉬윅과 소결윅 히트파이프의 열수송 한계 비교)

  • Kim Keun-Bae;Kim Yoo
    • Journal of Energy Engineering
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    • v.13 no.4
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    • pp.267-274
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    • 2004
  • Theoretical analysis for predicting the heat transport limitations of screen mesh wick and sintered wick heat pipes was performed. The heat pipe diameter was 8mm and water was used for working fluid. For the 250 mesh, each capillary pressures and heat transport limitations, thermal resistances were analyzed according to the operating temperatures, wick thicknesses and inclination angles, based on the effective capillary radius (r$\_$c/), porosity ($\varepsilon$) and permeability (K). The wick capillary limitation was increased as the operating temperature and the wick thickness were increased, and generally the sintered wick showed higher heat transport limitations than that of the screen wick. The thermal resistance of the screen wick was higher than that of the sintered wick and both thermal resistances were linearly increased as the wick thickness was increased.

A Study on the Manufacturing Technology for the Development of Heat Pipes with a Sintered Metal Wick (소결 금속 윅 히트파이프 개발을 위한 제조 기술 연구)

  • Choi, Jee-Hoon;Kim, Sung-Dae;Sung, Byung-Ho;Roo, Seong-Ryou;Park, Hyung-Ki;Kim, Chul-Ju;Ko, Han-Seo
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.479-482
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    • 2006
  • The most the electronic industry has recently accelerated the modularization, the miniaturization and the high integrated trend of electronics fields such as electronics components, appliances and etc., the most increasingly the heat generation problem rises. Even though the conventional cooling technologies are widely used in order to reduce the heat loads, the technologies are not easy to meet the present trends due to the fact that most of many conventional methods are relative to external form environments such as size, design and so on. With regardless of those environments, however, a heat pipe is one of the most efficient systems to improve the heat transfer performance. And then the performance of the heat pipe depends on a wick structure. Of various wick structures, sintered metal wick is known so that it has some advantages such as smaller pore size, increasing porosity as well as high reliability. In this study sintered metal wicks, thickness 0.7 mm, 0.8 mm and 0.9 mm, were manufactured as of $100{\mu}m$ copper powder to obtain the manufacturing technology of heat pipes mounted with a sintered metal wick. Furthermore, experiments for the operational performance factors such as capillary limit, thermal resistance were not only performed but also compared with a theoretical model simultaneously. Experimental results agreed with the theoretical model, and then it seems to be required to study various development processes of sintered metal wicks for the high performance of a heat pipe system.

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Manufacturing Procedure and Characteristic of Sintered Wick for Heat Pipe (히트파이프용 소결윅의 제작과정 및 특성)

  • Yun, Ho-Gyeong;Moon, Seok-Hwan;Hwang, Gunn;Choy, Tae-Goo
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.365-370
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    • 2001
  • There are various wick types for heat pipe. In the present study, the manufacturing technology of a sintered wick among various wick types is discussed. The sintering technology using metal has been applied broadly in the field of electronic-telecommunication as well as heat pipes. A study of manufacturing procedure and characteristic of sintered wick for heat pipe have been performed. Copper powder was used as wick material and stainless steel as a mandrel. A manufacturing technology of the mandrel for arranging vapor core in heat pipe, a sintering technology by first or second times and operating temperature for sintering, the measurements of a porosity, pore size, and pore distribution of sintered wick were considered. In the meantime, a heat pipe with sintered wick has been manufactured and a performance test of the heat pipe has been performed in order to review cooling performance. The performance test results for the 4mm diameter heat pipe with the sintered wick shows the stability since the temperature difference between a evaporator and a condenser of the heat pipe is less than $4.4^{\circ}C$, and thermal resistance is less than $0.7^{\circ}C/W$.

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Operating Characteristics of a Sintered-Metal Wick/Methanol Loop Heat Pipe Having a Bypass Line (소결금속 윅과 메탄올을 사용하며 바이패스라인이 부착된 루프히트파이프의 작동 특성)

  • Boo, Joon-Hong;Jung, Eui-Guk
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2130-2135
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    • 2007
  • Operating characteristics of a loop heat pipe (LHP) having a bypass line was investigated experimentally. The LHP had a sintered metal wick as a capillary structure and methanol as a working fluid. The sintered metal wick was made of stainless steel of which the average pore size was 5 ${\mu}m$and porosity of 47%. A bypass line of a small diameter was attached between the vapor escape passage and the liquid reservoir. The dimension of the flat evaporator was $50(L){\times}40(W){\times}30(H)$ mm and that of the condenser was $50(L){\times}40(W){\times}11(H)$ mm. Wall and pipe material of the LHP was stainless steel and heating area was 35(W) mm${\times}$35(L) mm. The inner diameters of vapor and liquid transport lines were 4.0 mm and 2.0 mm, and the lengths of the two lines were both 0.5 m. The LHP was tested for three different tilt angles of horizontal, favorite tilt, and adverse tilt. The thermal load range was up to 290 W at the condenser above evaporation position. Furthermore, the effect of a bypass line on the start-up transient as well as steady-state operation was presented and discussed.

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A Study on a Sintered Metal Wick Heat Pipe;Manufacturing and Inspection (소결윜 히트파이프에 관한 연구;제작과 검증)

  • Kim, Sung-Dae;Kang, Hwan-Kook;Sung, Byung-Ho;Kim, Chul-Ju
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1487-1492
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    • 2004
  • For the present study, three heat pipes with different thickness of sintered metal wick were manufactured, and their operational performances, such as capillary limit and thermal resistance were tested and compared with theoretical predictions. Experimental results showed good agreement with those by the theoretical model, and that seemed to present that the sintering process we had developed in the present study was valid.

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Study on a Operating Characteristics of Loop Heat Pipe Using a Brass Sintered Metal Wick-Water (황동소결윅-물 LHP의 작동 특성에 관한 연구)

  • Lee, Wook-Hyun;Lee, Ki-Woo;Park, Ki-Ho;Lee, Kye-Jung;Noh, Seung-Young
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1528-1533
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    • 2004
  • In this study, we have manufactured the LHP(Loop Heat Pipe) with sintered metal wick and investigated the working characteristics of LHP experimentally.Water was used as a working fluid and fill charge rate was changed. LHP basically consist of the separated vapor/liquid channels, evaporator having sintered metal wick(effective pore diameter :$16{\sim}19{\mu}m$), and condenser cooled by water. The diameter of vapor/liquid line tube are 3.2mm/6.35mm, respectively. Heat transfer rate and thermal resistance was represented to study the basic characteristics of LHP at each conditions

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A Study on the Manufacturing Technology of Heat Pipes with a Sintered Metal Wick (소형 소결웍 히트파이프의 제조 기술개발에 관한 연구)

  • 김성대;성병호;강환국;김철주
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2003.11a
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    • pp.291-297
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    • 2003
  • For the present study, three heat pipes with different thickness of sintered metal wick were manufactured, and their operational performances, such as capillary limit and thermal resistance were tested and compared with theoretical predictions. Experimental results showed good agreement with those by the theoretical model, and that seemed to present that the sintering process we had developed ;n the present study was valid.

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Analysis of Heat Transport Limitations of the Heat Pipe for Structural Characteristics of Sintered Metal Wick (소결윅의 구조적 특성에 따른 히트파이프의 열수송 한계 분석)

  • Kim, Keun-Bae;Kim, Yoo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.9
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    • pp.97-103
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    • 2005
  • In this paper, effects on the heat transport limitation of heat pipe by the wick structural factors were theoretically analyzed for the sintered-copper wick heat pipe. Uniformity of particle size and sintering process were acted as dominant factors on the pore distribution and wick porosity, and small deviations of the wick thickness and the pore size greatly affected the heat transport limitations of the heat pipe. Especially, slight variations of the wick thickness, mean particle radius and capillary radius along the vapor temperatures and inclination angles remarkably changed the capillary limitation of the heat pipe.

A Study on the Reduction the Thermal Contact Resistances at the Interface Between a Porous Metal Wick and Solid Heating Plate for a Circular Plate LHP (원판형 LHP 증발부의 소결 금속 윅에서의 접촉 저항에 관한 연구)

  • Jo, Jung-Rae;Choi, Jee-Hoon;Sung, Byung-Ho;Ki, Jae-Hyung;Ryoo, Seong-Ryoul;Kim, Chul-Ju
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2357-2362
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    • 2008
  • LHP is different from a conventional heat pipes in design and heat and fluid flow passages. The situations of the former is much complex than the latter. In LHPs, evaporation occurs at the contact interface between the heating plate and the porous wick, so some micro channels machined at the contact interface serve to let the vapor flow out of the evaporator. This complexity of contact geometry was known to cause a high resistance to heat flow. The present work was to study the problem of heat passage across the contact surface for LHPs and determine those values contact resistance. For two cases of contact structures, the thermal contact resistances were examined experimentally, one being obtained through mechanical contact under pressure and the other through sintered bonding. Nickel powder wick and copper plate were used for specimens. The result showed that a substantial reduction of contact resistance of an order of degree could be obtainable by sintered bonding.

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