• Title/Summary/Keyword: Sinterability

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A Study on the Ge Substituted LAS Ceramics Using Metla Alkoxide (금속알콕사이드를 이용한 LAS계 내열세라믹스의 제조시 Ge 성분의 치환에 관한 연구)

  • 장성중;김형태;이응상
    • Journal of the Korean Ceramic Society
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    • v.32 no.11
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    • pp.1233-1240
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    • 1995
  • LAS system, which is difficult to be sintered, was densified by using the powder synthesized from metal alkoxides. Sinterability, thermal and mechanical properties were improved through synthesizing the complex oxide powder from the addition of Ge as an alkoxide. As a result, the synthesizing and sintering temperature of the LAS system lowered by about 10$0^{\circ}C$ and its modulus of rupture (MOR) increased twice higher compared to the sample from the oxide by the direct method.

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Effects of particle size and oxygen contents on ZrB2 powder for densification (ZrB2 분말의 입도 및 산화도가 치밀화에 미치는 영향)

  • Jung, Se-Hyuk;Choi, Sung-Churl
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.22 no.5
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    • pp.247-253
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    • 2012
  • In this study, two pretreatment methods were used to improve the sinterability of zirconium diboride ($ZrB_2$). As a mechanical treatment, as-received $ZrB_2$ powder was crushed using SPEX mill from an average size of $2.61{\mu}m$ to $0.35{\mu}m$. As a chemical treatment, oxygen contents of $ZrB_2$ powder were decreased from 4.20 wt% to 2.22 wt% using a dilute hydrofluoric solution. The relative density of sintered $ZrB_2$ increased with decreasing particle size and oxygen contents. But it is considered that particle size is more effective than oxygen contents for $ZrB_2$ densification. Through the two pretreatment processes, we produced sintered $ZrB_2$ ceramic with a full density without sintering additives. The sinterability of $ZrB_2$ was improved by using mechanical and chemical pretreatment methods.

Preparation and Sintering of YAG Powder Prepared by Precipitation (침전법을 이용한 YAG분말의 합성 및 소결)

  • 하성민;이재홍;박준영;심수만
    • Journal of the Korean Ceramic Society
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    • v.41 no.3
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    • pp.190-196
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    • 2004
  • Yttrium Aluminum Garnet (YAG) powders were synthesized by precipitation of solutions of Al and Y nitrates using ammonium hydrogen carbonate as a precipitant. Y$_2$O$_3$ and YAG phases were formed in the precipitates, which had been attrition-milled. Well-crystallized, phase-pure YAG powders were obtained after calcination of the milled precipitates at 1100$^{\circ}C$ for 1 h. The powders were found to exhibit an excellent sinterability regardless of the addition of SiO$_2$(500 ppm Si) as a sintering aid. All samples already densified to relative densities greater than 70% at 1300$^{\circ}C$ and relative densities of ∼83% at 1400$^{\circ}C$. The samples doped with SiO$_2$ showed a little improvement in densification as compared with those for the undoped samples and resulted in a relative density of 97% at 1600$^{\circ}C$.

Effect of Mullite Generation on the Strength Improvement of Porcelain (Mullite 생성이 도자기 강도개선에 미치는 영향)

  • Choi, Hyo-Sung;Pee, Jae-Hwan;Kim, Yoo-Jin;Cho, Woo-Seok;Kim, Kyeong-Ja
    • Journal of the Korean Ceramic Society
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    • v.48 no.2
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    • pp.168-172
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    • 2011
  • Alumina powder was added in a general porcelain (Backja) with clay, feldspar and quartz contents to promote the mullite ($3Al_2O_3{\cdot}2SiO_2$) generation in the porcelain. Low melting materials ($B_2O_3(450^{\circ}C)$, $MnO_3(940^{\circ}C)$, CuO($1080^{\circ}C$)) were doped at ~3 wt% to modify the sinterability of porcelain with a high alumina contents and promote the mullite generation. Green body was made by slip casting method with blended slurry and then, they were fired at $1280^{\circ}C$ for 1hr by a $2^{\circ}C/min$. Densifications of samples with high alumina contents (20~30 wt%) were impeded. As the doping contents of low melting materilas increased, the sinterability of samples was improved. The shrinkage rate and bulk density of samples were improved by doping with low melting materials. Mullite phase increased with increasing the low melting contents in the phase analyses. This means lots of alumina and quartz were transformed into mullite phase by low melting contents doping. In the results, high bending strength of samples with high alumina contents was accomplished by improving the densification and mullite generation in the porcelain.

Fabrication and Characterization of $TiB_2$-based Cermet Using SUS316L Metal Binder (SUS316L결합상을 이용한 $TiB_2$ 서멧합금의 제조와 특성평가)

  • An, Dong-Gil
    • Korean Journal of Materials Research
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    • v.10 no.12
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    • pp.838-844
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    • 2000
  • For the fabrication of titanium diboride($TiB_2$)- based cermet as applications of cutting tools and wear resistant materials, a binder metal with good mechanical properties and sinterability is essential. In this study, SUS316L was chosen for the binder metal to obtain a new $TiB_2$ cermet with superior hardness and toughness.$TiB_2$-SUS316L cermets were densified to relative density of more than 99% by pressureless sintering at temperature above $1650^{\circ}C$ The flexural strength was up to 1290MPa at 10vo1%SUS316L cermet in spite of the formation of $Fe_2$B phase during the sintering. The fracture toughness was obtained up to $6MPam^{1/2}$ with Victors hardness over 18Gpa. These hardness and fracture toughness combinations are better than those of conventional cermet. The high temperature strength remarkably decreased by the plastic deformations of SUS316L binder phase at nearby $800^{\circ}C$ .

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Preparation and Characteristics of $Y_2O_3-CeO_2-ZrO_2$Structural Ceramics ; I. Synthesis and Sinterability of Powder ($Y_2O_3-CeO_2-ZrO_2$ 구조세라믹스의 제조 및 특성 : I 분말의 합성 및 소결성)

  • 오혁상;이윤복;김영우;오기동;박흥채
    • Journal of the Korean Ceramic Society
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    • v.33 no.9
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    • pp.1057-1063
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    • 1996
  • Y2O3-CeO2-ZrO2 powders were prepared from water-soluble salts using a coprecipitation method. The forming process of oxide and the characteristics of the calcined powders treated in different drying conditions were investigated. The oxidation was occurred at the temperature of around 40$0^{\circ}C$ and the main crystallization of ZrO2 around $600^{\circ}C$. On calcination at $600^{\circ}C$ heating lamp-dried powders consisted of agglomerates of globular morphology with average agglomerate size of 2.27${\mu}{\textrm}{m}$ and specific surface area of 68.3m2/g and spray dried powders contained dense spheric particles with average agglomerate size of 1.35${\mu}{\textrm}{m}$ and specific surface area of 11.0m2/g which exhibited low agglomeration tendency. Removal of the water by a freeze-drying technique produced calcined powders containing flake-like secondary particle structures with wide agglomerate size distri-bution of 0.1-60${\mu}{\textrm}{m}$ and specific surface area of 24.5${\mu}{\textrm}{m}$. The 20 MPa-pressed density (36.8-41.4% T,D) of calcined powders did not nealy depend on drying methods whilst compaction ratio of calcined powders derived from freeze-drying was the highest ( 6.24) among three drying methods. On continuous heating up to 150$0^{\circ}C$ the sinterability of calcined powders derived from heating lamp-drying was superior to those derived from spray-and freeze-drying. The final sintered density of calcined powders was the highest (96% T,D at 150$0^{\circ}C$) in case of heating lamp-drying.

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Synthesis of Polycrystalline YAG Ceramics by Milling-precipitation (분쇄-침전을 이용한 다결정 YAG 세라믹스의 합성)

  • 홍석범;정현기;심수만
    • Journal of the Korean Ceramic Society
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    • v.40 no.11
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    • pp.1120-1126
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    • 2003
  • Yttrium Aluminum Garnet (YAG) powders were prepared by precipitation of Y hydroxides during milling of alumina powders. The powder calcined at 1200$^{\circ}C$ for 4 h contained a small amount of Yttrium Aluminum Monoclinic (YAM) in addition to YAG. However, phase-pure YAG was obtained in the compact of the milled powder with an average particle size of 0.57 ${\mu}$m at 1300$^{\circ}C$, which is much lower than those (l500∼1600$^{\circ}C$) for a mixed oxide method. The powder was found to exhibit an excellent sinterability regardless of the addition of a sintering aid, SiO$_2$(350 ppm Si). The undoped sample were sintered to a relative density of 98% at l600$^{\circ}C$. In contrast, the addition of SiO$_2$ caused a considerable densification to occur at 1500$^{\circ}C$ and the relative density reached 97.7%. But the sintering aid had little effect on the densification at 1600$^{\circ}C$, showing a similar relative density to the undoped sample.

Consideration of Cement Mineral Production Amount and Microstructure Chemical Distribution of Cement Clinker Using Coal Ash and Coarse Limestone (석탄재와 조립 석회석을 적용한 시멘트 클링커의 시멘트 광물생성량과 미세구조의 화학성분 분포 고찰)

  • Dong-Woo Yoo;Sung-Ku Kwon;Min-Seok Oh;Seok-Je Lee
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.364-372
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    • 2023
  • By applying coarse-grained limestone and unprocessed coal ash as sintering raw materials for cement clinker, the microstructure and distribution of chemical components of cement clinker were compared and examined. Samples using coarse limestone as a raw material for cement clinker showed a decrease in sinterability compared to samples using reagent-grade raw materials. Samples using coal ash showed a tendency for some increase in sinterability. In samples using coarse limestone and coal ash, the formation of Belite was high at 1350 ℃. The conversion rate from Belite to Alite was high in the range of 1350~1450 ℃. Samples using coal ash showed stable formation of interstitial phase in the range of 1350 to 1450 ℃. The microstructure and chemical composition distribution of cement clinker sintered at 1350~1450 ℃ showed that all samples showed a form and composition distribution in which the calcium silicate phase and interstitial phase were clearly distinguished.