• Title/Summary/Keyword: Sinter

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The Application of P/M Advanced Techniques to Sintered Gears

  • Chongxi, Bao;Zhouqiang, Shen;Zhengping, Shu
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.987-988
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    • 2006
  • The processes of P/M affect the properties of sintered gears. The different techniques of P/M lead to the different properties of sintered gears. This paper summarizes new progress in powder metallurgy for sintered gears. These progresses include warm compaction, high velocity compaction, sinter hardening, high temperature sintering, infiltration, CNC powder press and surface densification etc.

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Development of Sintered Parts for Variable Valve Timing Unit

  • Nishita, Takashi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.690-691
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    • 2006
  • Variable valve timing unit, which is able to decrease environmental load and improve fuel economy is loaded onto many automobiles recently. This unit consists mainly of sprocket, housing and rotor. These parts are requested different properties according to environment. We produce sintered parts for variable valve timing unit by selecting compact, sinter process and special treatment according to demanded properties. In this paper, demanded properties of sintered parts for variable valve timing unit and adopted technique to satisfy them are presented.

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Fabrication Methods of Porous Ceramics and Their Applications in Advanced Engineering - Large Flat Precision Plate for Flat Display Industries

  • Matsumaru, Koji;Ishizaki, Kozo
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.05a
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    • pp.3.1-3.1
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    • 2009
  • Normal sintering process of producing porous ceramics is not to sinter perfectly, i.e., stop sintering in middle-process. Our porous ceramic materials are a product of complete sintering. For example if one want to make a porous carborundum, raw carborundum powder is sintered at either lower temperatures than normal sintering temperature or shorter sintering periods than normal sintering time to obtain incompletely sintered materials, i.e., porous carborundum. This implies normally sintered porous ceramic materials can mot be used in high vacuum conditions due to dust coming out from uncompleted sintering. We could produce completely sintered porous ceramic materials. For example, we can produce porous carborundum material by using carborundum particles bonded by glassy material. The properties of this material are similar to carborundum. We could make quasi-zero thermal expansion porous material by using carborundum and particles of negative thermal expansion materials bonded by the glassy material. We apply to sinter them also by microwave to sinter quickly. We also use HIP process to introduce closed pores. We could sinter them in large size to produce $2.5m{\times}2.5m$ ceramic plate to use as a precision plate for flat display industries. This flat ceramic plate is the world largest artificial ceramic plate. Precision plates are basic importance to any advanced electronic industries. The produced precision plate has lower density, lower thermal expansivity, higher or similar damping properties added extra properties such as vacuum vise, air sliding capacity. These plates are highly recommended to use in flat display industries. We could produce also cylindrical porous ceramics materials, which can applied to precision roller for polymer film precision motion for also electronic industries.

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Dynamic Material Test of Sinter-Forged Cu-Cr Alloy and Application to the Impact Characteristics of Vacuum Interrupter (구리-크롬 합금의 조성비에 따른 동적실험 및 진공 인터럽터 충격특성에의 적용)

  • Song, Jung-Han;Lim, Ji-Ho;Huh, Hoon
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.447-452
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    • 2004
  • Vacuum interrupters in order to be used in various switch-gear components such as circuit breakers, distribution switches, contactors, etc. spread the arc uniformly over the surface of the contacts. The electrodes of vacuum interrupters are made of sinter-forged Cu-Cr materials for good electrical and mechanical characteristics. Since the closing velocity is 1-2m/s and impact deformation of the electrode depends on the strain rate at that velocity, the dynamic behavior of the sinter-forged Cu-Cr is a key to investigate the impact characteristics of the electrodes. The dynamic response of the material at intermediate strain rate is obtained from the high speed tensile test machine test and at the high strain rate is obtained from the split Hopkinson pressure bar test. Experimental results from both quasi-static and dynamic compressive tests are interpolated to construct the Johnson-Cook model as the constitutive relation that should be applied to simulation of the dynamic behavior of the electrodes. The impact characteristics of a vacuum interrupter are investigated with computer simulations by changing the amount of chromium content.

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Effect of Sinter Additives on Sol-Gel Derived Alumina Fibres

  • Lakshmi, N.S.;Gnanam, F.D.
    • The Korean Journal of Ceramics
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    • v.6 no.2
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    • pp.159-163
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    • 2000
  • Alumina fibre has been synthesized successfully by sol-gel technique. Boehmite sol was prepared by hydrolyzing aluminium iso-propoxide and peptizing it with nitric acid. The stable sol thus obtained was used for fibre drawing when their viscosity reached the required value as a result of progress of the hydrolyzation and polycondensation reaction. The fibres dried at 11$0^{\circ}C$ for 12 hours were sintered at 1$600^{\circ}C$ for 5 hours. A reasonable sintered density with better microstructure and strength have been attained using 2 wt% of urea, magnesia and silica as sinter additives. Thermal analysis with sintering additives of 2 wt% and phase determination of the heat treated fibres using XRD and FT IR spectra confirms the phase transitions. The observation of surface and cross-section of the fibres were made using SEM. Fibres of uniform circular cross-section is obtained by fixing the shape in a setting solution.

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