• Journal of Biosystems Engineering
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• v.25 no.5
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• pp.369-378
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• 2000

The purpose of this study is to developed high-efficient rotary tillage system for a power tiller by improving the rotary blade. A kind of the rotary blade with single-edged blade(DS) was developed that requires lower tillage energy than conventional double-edged blade(CD) on the design theory for Japanese rotary blade. In order to find out the tillage characteristics between the single-edged blade and the double-edged blade for power tiller, experiments were performed in soil-bins which were filled up clay loam, loam and sandy loam, and then analyzed the effects of the factors such as soil texture, travelling speed, rotational speed, and tillage depth to each of the blades. And field tests were carried out to compare tillage performances of the two blades using rotary cultivator driven by conventional power tiller. The results of this study were summarized as follows; 1) On the soil bin experiment, it was found that tillage torque of the single-edged blade was less than the ones of the double-edged blade. The decreasing ratios of maximum tillage torque of the single-edged blade to the ones of the double-edged blade were 1 to 8% at clay loam, 5 to 20% at loam and 9 to 31% at sandy loam, respectively. 2) By the field tests, that the tillage performances with the single-edged blade compared with the double-edged blade was improved about 19% in field capacity, about 34% in fuel consumption, and 12.5% in soil breaking ratio. Furthermore, the fluctuation of engine speed, the variation of exhaust gas temperature, and the amount of soil clogging on the blade and straw wound on the rotary shaft showed lower values with the developed blade than the conventional blade. So, it may be concluded that tillage performance by the developed single-edged blade was improved compared with the one by the conventional double-edged blade.

• Journal of Biosystems Engineering
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• v.26 no.5
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• pp.423-430
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• 2001

The purpose of this study is to develop high-speed rotary tillage system for a power tiller by improving the rotary blade and the power train of transmission. Mechanical structure of gear train of rotary drive of conventional power tiller was simplified so that power can be transmitted directly from second shaft to tilling speed change shaft by rotating freely the transfer gear which changes the direction of rotation of shafts using needle bearing installed into middle shaft. A new gear train suitable for the single-edged rotary blade and high-speed rotary drive was developed with the rotational speed of rotary shaft faster than 7.5% at 1st-speed and 1.4% at 2nd-speed the one of conventional system by changing the numbers of teeth of gears of middle shaft, tilling speed change shaft and PTO shaft. Using the developed gear train for high-speed rotary drive, field tests were performed to compare tillage performances by the developed single-edged blade and by the conventional double-edged blade. The results showed that the performances by the single-edged blade compared with the one by the double-edged blade was improved about 18% in field capacity, about 34% in fuel consumption, and 9.4% in soil crushing ratio. Therefore, it may be concluded that tillage performance by the single-edged blade was improved compared to the one by the conventional blade. Evaluation of the developed system consisting of single-edged blade and gear train for high-speed rotary drive in field revealed that tillage performance of the developed system was similar to the one of field test conducted using the system consisting of single-edged blade and gear train for rotary drive of conventional power tiller However, considering the higher cone index of the upland field where evaluation was carried out compare to the one of the ordinary paddy field, it may be concluded that tillage performance of the developed rotary tilling system better than the one of conventional system.

• Journal of Biosystems Engineering
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• v.9 no.2
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• pp.37-47
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• 1984

Using the soil bin systems, this study was carried out to analyze the effects of the angular and tilling speed of the rotary shaft with the edge curves which were $30^{\circ}$ and $40^{\circ}$, and the edged blade which were single and double, on the torque requirement of rotary tillage. In the analyses, we developed the mathematical models for the torque requirments of rotary tillage, and analyzed the optimum conditions of each variable for the minimum tillage torque requriements. The results of the study were summarized as follows. 1. The required tilling torque by one rotary blade has the minimum value when the tilling speed of the rotary blade was low, and the revolution of the rotary blade was fast, in general. 2. The torque requirements of single edged blade was decreased to about 81% in comparing with that of double edged blade of which the edge curved angle was $40^{\circ}$ and the tilling speed was 29.40 cm/sec. But, for the mean values, the maximum torque requirements were decreased to 45%, and the mean torque requirements were decreased to 35%. 3. For the edge curved angle, the torque requirements of ${\theta}=40^{\circ}$ were 48% more than that of ${\theta}=30^{\circ}$ in the maximum tilling torque in case that the rotary blade were double edged blade. but, there was not a difference when the rotary blades were single edged blade. The mean tilling torques of ${\theta}=40^{\circ}$ were 6% more when the rotary blade was double edged blade, and were 11% less at single edged blade, than that of ${\theta}=30^{\circ}$. 4. In order to reduce the torque requirements for tilling, the optimum revolutions of the rotary shaft were analyzed as that 204-240 rpm for the double edged blade and 280-320 rpm for the single edged blade.

• Korean Journal of Agricultural Science
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• v.11 no.2
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• pp.264-269
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• 1984

The single edged blade was efficient to reduce tilling torque requirement than the double edged blade as previous reported study. This study was carried out to find reducing effects of tilling torque requirement of single edged blade comparing to double edged one in according to wearing by tilling operation. The single and double edged rotary blades were attached on same rotary shaft, and tilling operation was done in hard glass land. The wearing weights of the blade were checked out each 3 hrs tilling operation, at same time, the tilling toruqe requirements were measured with soil bin system in laboratory. The results of the study were summarized as follows: 1. The edged blade shape was not changed during the tilling operation of the rotary blade. The single edged blade was saved 5-10% in the maximum tilling torque and 3-15% in the mean tilling torque than the double edged blade for total durable period. 2. Generally, the tilling torques according to operation were decreased until original shape was maintained, but it was increased after 12 hrs tilling operation, and the tip shape of rotary blade was changed seriously. It is noted that the tip shape of the rotary blade is another factor affecting tilling torque, it should be desirable to study on the rotary blade tip shape to reduce tilling torque requirement after changing its original shape with wearing.