• 제목/요약/키워드: Simultaneous Forming

검색결과 46건 처리시간 0.02초

자동차용 프론트 사이드 멤버의 일체복합성형해석 및 보강판재의 위치결정 (Determination of Position for Reinforcement Blank at Simultaneous Forming Analysis of Automotive Front Side Member)

  • 윤석진;김헌영;김관회;윤재정;송종호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.178-182
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    • 2008
  • Automotive manufacturers lay their eyes on the new manufacturing technologies because of the strengthened competition. Among them, a simultaneous forming is one of the innovative forming technologies to be able to reduce production time and cost. Several parts can be simultaneous manufactured by process, while the conventional stamping demands the same number of die sets with the number of parts. In this study, the automotive front side member was manufactured by the simultaneous forming. The position and the size of initial blank were determined by forming analysis and try-outs, and the blank movement during the forming was controlled by introducing the pilot pin.

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자동차용 사이드 멤버 일체복합성형시 보강판재의 형상 및 위치 결정 (Determination of Shape and Position for Reinforcement Blank at Simultaneous Forming of Automotive Side Member)

  • 김헌영;황상희;김관회;윤재정;송종호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.223-227
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    • 2007
  • New forming technologies are being introduced to automotive manufacturing processes. Among them, a simultaneous forming is one of the innovative forming technologies to be able to reduce production time and cost. Several parts can be simultaneously manufactured by the process, while the conventional stamping demands the same number of die sets with the number of parts. In this study, the automotive rear floor side member was manufactured by the simultaneous forming. The position and the size of initial blank were determined by forming analyses and try-outs, and the blank movement during the forming was controlled by introducing the spotweld.

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금형 변형을 고려한 자동차 펜더패널의 성형해석 (Forming Analysis of Automotive Fender Panel Considering Die Deformation)

  • 송민재;금영탁
    • 소성∙가공
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    • 제15권5호
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    • pp.387-394
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    • 2006
  • In order to see the effect of die deformation on the forming analysis of sheet metals, the draw-ins, strains, and spring-backs of an automotive fender panels are numerically simulated by considering the die deformation found by the simultaneous structural analysis of press and dies. By coupling the forming analysis and the structural analysis, the die deformation is simultaneously taken into account in the forming process. Furthermore, for the consideration of load difference transferred among the upper die, punch, and blank holder due to the changes in sheet thickness, the gap elements are employed instead of the blank sheet in the structural analysis. The numerical simulation results of an automotive finder draw panel are compared with the measurements. The comparison of the forming and spring-back analysis results between the rigid die and the deformed die shows that the consideration of tool deformation can predict more accurately the forming and spring-back of sheet metals.

AZ31B 마그네슘 판재의 원형 및 사각형 동시변형 공정에서 블랭크 홀딩력이 두께변화에 미치는 영향 (The Effect of Blank Holding Force on Thickness Variation in Simultaneous Sheet forming process with Circle and Rectangle Shape of AZ31B Magnesium Sheet)

  • 권기태;강석봉;김현호;강충길
    • 소성∙가공
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    • 제18권7호
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    • pp.531-537
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    • 2009
  • The effect of blank holding force on thickness variation in simultaneous sheet forming with rectangular shape and circular has been demonstrated. Because has investigated an effect on formability of magnesium sheet, in this paper, the effect of punch radius on formability have been thinning, various crack phenomena and forming velocity. By simultaneously forming process with circular and rectangular shape, the data of simultaneously forming process with circular and rectangular shape will used to a part development such as notebook computer case, cell phone and bipolar plate of fuel cell.

금형 변형을 고려한 자동차용 펜더 패널 성형해석 (Forming Analysis for Automotive Fender Panel Considering Die Deformation)

  • 송민재;이승열;금영탁
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.82-85
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    • 2005
  • In order to see the effect of die deformation on the forming of sheet metal, the draw-ins, strains, and springbacks of an automotive fender panels are numerically simulated considering the die deformation found by the simultaneous structural analysis of press and dies. The comparison of the forming analysis result between the rigid die and the deformed die layout shows that the deformed tool provides more accurate forming and springback result.

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FORMABILITY OF COMBINED STRETCHING PROCESSES WITH SIMULTANEOUS COMPRESSION

  • Muranaka T.;Goto Y.
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 The 8th Asian Symposium on Precision Forging ASPF
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    • pp.193-197
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    • 2003
  • In order to restrain the local necking during stretching of sheet metals, the combined stretching processes with simultaneous compression are proposed. The combined stretching tests with two types of compression to top of the cup were carried out using the pure aluminum sheets; (1) stroke control loading process and (2) pinpoint loading process. It was clarified that the metal flow in the cross-section of the cup is affected significantly both by the magnitude of load and the stroke in the compression process. It was also found that the local necking can be restrained effectively by the metal flow from center of the cup and therefore the forming limit is improved.

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AZ31 마그네슘 판재의 더블 싱크형 딥드로잉 공정의 성형성에 관한 실험적 연구 (Experimental Study on the Formability of Simultaneous Deep Drawing of Circular and Rectangular Cups with AZ31 Magnesium Alloy)

  • 권기태;강석봉;강충길
    • 소성∙가공
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    • 제17권8호
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    • pp.586-593
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    • 2008
  • In warm press forming of magnesium alloy sheet, it is important to control the sheet temperature by heating the sheet in closed die. When forming a commercial AZ31 magnesium alloy sheets which are 0.5mm and 1.0mm thick, respectively, time arriving at target temperature and temperature variation in magnesium alloy sheet have been investigated. The deep drawing process with rectangular shape alone at the first stage and with both circular and rectangular shapes at the second stage was employed. At the first stage, through deep drawing process with rectangular shape alone according to various forming temperature($150{\sim}350^{\circ}C$) and velocity($0.1{\sim}1.0mm/s$), optimum forming condition was obtained. At the second stage, deep drawing process with the circular and rectangular shapes were performed following deep drawn square cups with Limited Drawing Height(LDH) obtained at the first stage. Here, clearance which is defined a gap between the die and the punch including sheet was set to ratio of 20, 40 and 100% to thickness in sheet. Accordingly, temperature, velocities, and clearances suitable for forming were suggested through investigating the thickness variation of the product.

AZ3l 마그네슘 판재의 더블 싱크형 딥드로잉 공정의 성형성에 관한 실험적 연구 (Experimental Study on the Formability of Simultaneous Deep Drawing of Circular and Rectangular Cups with AZ31 Magnesium Alloy)

  • 권기태;강석봉;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.149-153
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    • 2008
  • Since magnesium alloy sheets have been employed in industrial field which requires the light weight and thin engineering components, most of researches have been focused on the formability of magnesium ahoy sheet. In warm press forming of magnesium alloy sheet, it is important to control the sheet temperature by heating the sheet in closed die. When forming a commercial AZ31 magnesium alloy sheets which are 0.5mm and 1.0mm thick, respectively, time arriving at target temperature and temperature variation in magnesium alloy sheet have been investigated. Sheet metals were mostly formed in simple shapes such as circular or rectangular. Few studies about forming of complex shapes were reported. Thus, the formability of magnesium alloy sheet for complex shapes is investigated. The process variable for a double sink shape deep drawing with circular and rectangular shape was investigated by varying temperature, velocities, and clearances. Accordingly, temperature, velocities, and clearances suitable for forming were suggested through investigating the thickness variation of the product.

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AZ31B 마그네슘 합금의 Cup-Rod 복합압출 성형특성 연구 (Forming Characteristics of Magnesium Alloy in Cup-Rod Combined Extrusion Process)

  • 윤덕재;김응주;조종두
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.70-73
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    • 2007
  • The forming characteristics of cup-rod combined extrusion process were investigated with process parameter change. Simultaneous forward rod extrusion and backward cup extrusion was conducted with magnesium alloy, AZ31B. Process parameters such as forward extrusion ratio, backward extrusion ratio, and working temperature were controlled in a specific region and the effects of the parameter change were examined. Surface crack was developed in a certain state of the process parameters combination. The crack-free forming limit of the alloy in the combined process was disclosed by the parameter study. The microstructures of the initial and extruded workpieces were observed.

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능동위상배열 레이더에서 다중표적 탐지/추적을 위한 효과적인 빔 구조 연구 (Effective Beam Structure for Multi-Target Detection and Tracking in the Active Electrically Scanned Array Radar)

  • 이주현;이석곤;박대성;조병래
    • 한국전자파학회논문지
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    • 제25권10호
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    • pp.1069-1076
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    • 2014
  • 본 논문은 능동위상배열 레이더가 여러 개의 표적을 탐지/추적하기에 효과적인 수신빔 구조에 대해 기술하고 있다. 위상배열 레이더가 갖는 특성 중 하나는 원하는 방향으로 빔을 조향하고, 디지털적으로 여러 개의 빔을 동시에 형성하는 것이다. 이와 같은 디지털 빔 형성 수신빔 구조를 통해서 동시 다발적으로 발생하여 접근하는 위협 표적을 빠르고 정확하게 탐지하는 방식을 제안한다. 본 논문에서 제안된 기법들은 시뮬레이션을 통해서 표적의 탐지 정확도 성능을 제시한다.