• Title/Summary/Keyword: Signal failure

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Failure Forecast Diagnosis of Small Wind Turbine using Acoustic Emission Sensor

  • Bouno Toshio;Yuji Toshifumi;Hamada Tsugio;Hideaki Toya
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.5B no.1
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    • pp.78-83
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    • 2005
  • Currently in Japan, the use of the small wind turbine is an upward trend. There are already many well established small wind turbine generators in use and their various failures have been reported. The most commonly sighted failure is blade damage. Thus the research purpose was set to develop a simple failure diagnostic system, where an Acoustic Emission (AE) signal was produced from the failure part of a blade which was measured by AE sensor. The failure diagnostic technique was thoroughly examined. Concurrently, the damage part of the blade was imitated, the AE signal was measured, and a FFT(Fast Fourier Transform) analysis was carried out, and was compared with the output characteristic. When one sheet of a blade was damaged 40mm or more, the level was computed at which failure could be diagnosed.

An Estimation of Tool Failure by Means of AE Signal and Surface Roughess in Turning Machining (선삭가공에 있어서 AE 신호와 표면 거칠기에 의한 공구손상에 대한 평가)

  • Han, Eung-Gyo;Lee, Beom-Seong;Park, Jun-Seo
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.4
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    • pp.72-77
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    • 1992
  • In this study, using in-process tool failure detecting system by AE method in turning machining, we measured AE signal from the tool, and the surface roughness of workpiece and then compared it with tool wear. As a result, we found that tool failure can be predicted by means of surface roughness of the workpiece and it can be predicted more precisely by the arithmetical average roughness (Ra) than by the maximum height of irregularities (Rmax) of the workpiece. Also, we found that we could judge whether it was sudden failure or the wear by means of the shape of AE signal and the range distri- bution of power spectrum frequency when tool danage was happened.

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Noisy Time Varying Vibration Signal Analysis using Adaptive Predictor-Binary Tree Structured Filter Bank System (적응예측기-이진트리구조 필터뱅크 시스템을 이용한 잡음이 부가된 시변 진동신호 분석)

  • Bae, Hyeon-Deok
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.10 no.1
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    • pp.77-84
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    • 2017
  • Generally, a time-varying vibration signal is generated in a rotating machine system, and when there is a failure in the rotating machine, the signal contains noise. In this paper, we propose a system consisting of an adaptive predictor and a binary tree filter bank for analyzing time - varying vibration signals with noise. And the vibration signal analyzed results in this system is used for fault diagnosis of the rotating machine. The adaptive predictor of the proposed system predicts the periodic signal components, and the filter bank system decomposes the difference signal between the input signal and the predicted periodic signal into subband. Since each subband signal includes a noise signal component due to a failure, it is possible to diagnose the failure of the using rotary machine. The validity of the proposed vibration signal analysis method is shown in the simulations, where the periodic components cancelled vibrating signals are decomposed to 32 subband, and the signal characteristics related faults are analyzed.

Study on the Diagnosis of Abnormal Prosthetic Valve

  • Lee, Hyuk-Soo
    • Journal of the Institute of Convergence Signal Processing
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    • v.14 no.1
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    • pp.1-5
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    • 2013
  • The two major problems related to the blood flow in replaced prosthetic heart valve are thrombus formation and hemolysis. Reliability of prosthetic valve is very important because its failure means the death of patient. There are many factors affecting the valvular failures and their representatives are mechanical failure and thrombosis, so early noninvasive detection is essentially required. The purpose of this study is to detect the various thromboses formation by using acoustic signal acquisition and its spectral analysis on the frequency domain. We made the thrombosis models using Polydimethylsiloxane (PDMS) and they are thrombosis model on the disc, around the sewing ring and fibrous tissue growth across the orifice of valve. Using microphone and amplifier, we measured the acoustic signal from the prosthetic valve, which is attached to the pulsatile mock circulation system. A/D converter sampled the acoustic signal and the spectral analysis is the main algorithm for obtaining spectrum. Then the spectrum of normal and 5 different kinds of abnormal valve were obtained. Each spectrum waveform shows a primary and secondary peak. The secondary peak changes according to the thrombus model. To quantitatively distinguish the frequency peak of the normal valve from that of the thrombosed valves, analysis using a neural network was employed. Acoustic measurement has been used as a noninvasive diagnostic tool and is thought to be a good method for detecting possible mechanical failure or thrombus.

Damage Assessment of Reinforced Concrete Beams Under Flexural Failure Mode Using Acoustic Emission Testing (음향방출 기술을 이용한 철근콘크리트 보의 휨 파괴 손상평가)

  • David Kim;Seonglo Lee;Wonsuk Park
    • Journal of the Korean Society of Safety
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    • v.38 no.2
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    • pp.36-43
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    • 2023
  • In this study, a four-point bending test was conducted to assess and detect the damage to reinforced concrete structures using the acoustic emission (AE) technique. Based on the crack investigation results, flexural failure was classified into four stages and compared with the characteristic analysis results of AE parameters. The parametric characterization indicated that the activity of the primary AE signal was high in the early stage, and that of the second signal increased after the flexural cracks stabilized. Because the secondary AE signal included noise generated by friction, parameter-based analysis for damage assessment was performed using the primary signal; the secondary signal was used as complement. The activity analyses of the primary and secondary signals effectively classified crack propagation; however, determining the macrocracks and yielding of reinforcing bars had certain limitations. Nevertheless, applying the damage index with cumulative AE energy is a complementary technique for detecting and assessing structure damage that well detects the occurrence of macrocracks.

Detection of Tool Failure by Wavelet Transform (Wavelet 변환을 이용한 공구파손 검출)

  • Yang, J.Y.;Ha, M.K.;Koo, Y.;Yoon, M.C.;Kwak, J.S.;Jung, J.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1063-1066
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    • 2002
  • The wavelet transform is a popular tool for studying intermittent and localized phenomena in signals. In this study the wavelet transform of cutting force signals was conducted for the detection of a tool failure in turning process. We used the Daubechies wavelet analyzing function to detect a sudden change in cutting signal level. A preliminary stepped workpiece which had intentionally a hard condition was cut by the inserted cermet tool and a tool dynamometer obtained cutting force signals. From the results of the wavelet transform, the obtained signals were divided into approximation terms and detailed terms. At tool failure, the approximation signals were suddenly increased and the detailed signals were extremely oscillated just before tool failure.

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A Feasibility Study on the Characterization of Incipient Insulator Failure for Distribution Fault Prediction (배전선로 고장예지를 위한 애자의 고장징후 특성에 관한 연구)

  • Shin, Jeong-Hoon;Kim, Tae-Won;Park, Seong-Taek;Kim, Chang-Jong
    • Proceedings of the KIEE Conference
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    • 1997.11a
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    • pp.245-249
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    • 1997
  • A feasibility study on the characterization of incipient insulator failure for distribution fault prediction is presented. In this study, real distribution data was collected and analyzed to isolate incipient failure signatures or parameters which were expected to show distinct behaviors before and after failure incident. Several signal analysis methods were applied to isolate the parameters and a new strategy of analysis, the event-date concept, was also applied to find a relationship between non-harmonic and high frequency signal activities and imminent insulator failures.

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Simultaneous Sensing of Failure and Strain in Composites Using Optical Fiber Sensors (광섬유 센서를 이용한 복합재의 파손 및 번형률 동시 측정)

  • 방형준;강현규;홍창선;김천곤
    • Composites Research
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    • v.14 no.5
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    • pp.12-19
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    • 2001
  • In aircraft composite structures, structural defects such as matrix cracks, delaminations and fiber breakages are hard to detect if they are breaking out in operating condition. Therefore, to assure the structural integrity, it is desirable to perform the real-time health monitoring of the structures. In this study, a fiber optic sensor was applied to the composite beams to monitor failure and strain in real-time. To detect the failure signal and strain simultaneously, laser diode and ASE broadband source were applied in a single EFPI sensor using wavelength division multiplexer. Short time courier transform and wavelet transform were used to characterize the failure signal and to determine the moment of failure. And the strain measured by AEFPI was compared with the that of strain gage. From the result of the tensile test, strain measured by the AEFPI agreed with the value of electric strain gage and the failure detection system could detect the moment of failure with high sensitivity to recognize the onset of micro-crack failure signal.

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Development of Diagnostic Expert System for Rotating Machinery Failure Diagnosis (볼베어링으로 지지된 회전축의 이상상태 진단을 위한 진단전문가 시스템의 개발)

  • 유송민;김영진;박상신
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.218-226
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    • 1998
  • In this study a neural network based expert system designed to diagnose operating status of a rotating spindle system supported by ball bearings was introduced. In order to facilitate practical failure situations, five exemplary abnormal status was fabricated. Out of several possible data source locations, seven most effective spots were chosen and proven to be the most successful in predicting single and multiple abnormalities. Increased signal strength was measured around where abnormality was embedded. Signal mea-surement locations producing high prediction rate were also classified. Even though multiple abnormalities were hard to be decoupled into their individual causes, proposed diagnostic system was somewhat effective in predicting such cases under certain combination of sensor locations. Among several abnormal operating conditions, highest prediction rate can be expected when signal is spoiled by the failure or damage in outer race. Proposed diagnostic system was again proven to be the most effective system in analyzing and ranking the importance of data sources.

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Development of gear fault diagnosis architecture for combat aircraft engine

  • Rajdeep De;S.K. Panigrahi
    • Advances in Computational Design
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    • v.8 no.3
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    • pp.255-271
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    • 2023
  • The gear drive of a combat aircraft engine is responsible for power transmission to the different accessories necessary for the engine's operation. Incorrect power transmission can occur due to the presence of failure modes in the gears like bending fatigue, pitting, adhesive wear, scuffing, abrasive wear and polished wear etc. Fault diagnosis of the gear drive is necessary to get an early indication of failure of the gears. The present research is to develop an algorithm using different vibration signal processing techniques on industrial vibration acquisition systems to establish gear fault diagnosis architecture. The signal processing techniques have been used to extract various feature vectors in the development of the fault diagnosis architecture. An open-source dataset of other gear fault conditions is used to validate the developed architecture. The results is a basis for development of artificial intelligence based expert systems for gear fault diagnosis of a combat aircraft engine.