• Title/Summary/Keyword: SiC Complex Slurry

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Fabrication of Reaction Sintered SiC Materials by Complex Slurry with Nano Size Particles (나노입자 혼합 복합슬러리를 이용한 반응소결 SiC 재료의 제조)

  • Lee Sang-Pill
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.425-431
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    • 2005
  • The efficiency of complex slurry preparation route for developing the high performance SiC matrix of $RS-SiC_{f}/SiC$ composites has been investigated. The green bodies for RS-SiC materials prior to the infiltration of molten silicon were prepared with various C/SiC complex slurries, which associated with both the sizes of starting SiC particles and the blending conditions of starting SiC and C particles. The characterization of Rs-SiC materials was examined by means of SEM, EDS and three point bending test. Based on the mechanical property-microstructure correlation, the process optimization is also discussed. The flexural strength of Rs-SiC materials greatly depended on the content of residual Si. The decrease of starting SiC particle size in the C/SiC complex slurry was effective for improving the flexural strength of RS-SiC materials.

Microstructure and Strength Property of Reaction Sintered SiC Materials (반응소결 SiC 재료의 미세조직 및 강도 특성)

  • LEE SANG-PILL;SHIN YUN-SEOK;LEE JIN-KYUNG
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.05a
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    • pp.380-385
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    • 2004
  • The efficiency of complex slurry preparation route for developing the high performance SiC matrix of RS-SiCf/SiC composites has been investigated. The green bodies for RS-SiC materials prior to the infiltration of nw/ten silicon were prepared with various C/SiC complex matrix slurries, which associated with both different sizes of starting SiC particles and blending ratios of starting SiC and carbon particles. The characterization of RS-SiC materials was examined by means of SEM, TEM, EDS and three point bending test. Based on the mechanical property-microstructure correlation, process optimization methodology is also discussed. The flexural strength of RS-SiC materials greatly depended on the content of residual Si. The decrease of starting SiC particle size in the C/SiC complex slurry was effective for improving the flexural strength of RS-SiC materials.

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CHARACTERIZATION OF MONOLITHIC RS-SiC AND RS-$SiC_f/SiC$ COMPOSITE MATERIALS (반응소결 SiC 재료와 $SiC_f/SiC$ 복합재료의 특성)

  • Jin, Joon-Ok;Lee, Sang-Pill;Lee, Jin-Kyung;Yoon, Han-Ki;Khoyama, Akira
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.376-380
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    • 2003
  • The microstructure and the mechanical properties of RS-SiC and RS-$SiC_f/SiC$ materials have been investigated in conjunction with the content of residual silicon and porosity. The mechanical properties of RS-SiC materials suffered from the thermal exposure were also examined. RS-SiC based materials bave been fabricated using the complex matrix slurry with different composition ratios of SiC and C panicles. The characterization of RS-SiC based materials was investigated by means of SEM, EDS ~d three point bending test. Based on the mechanical property-microstructure correlation, the high temperature applicability of RS-SiC based materials was discussed.

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Current Status of $SiC_{f}/SiC$ Composites Material in Fusion Reactor

  • Yoon, Han-Ki;Lee, Sang-Pill
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.166-171
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    • 2007
  • The characterization of monolithic SiC and SiCf/SiC composite materials fabricated by NITE and RS processes was investigated in conjunction with the detailed analysis of their microstructure and density. The NITE-SiC based materials were fabricated, using a SiC powder with average size of 30 nm. RS- SiCf/SiC composites were fabricated with a complex slurry of C and SiC powder. In the RS process, the average size of starting SiC particle and the blending ratio of C/SiC powder were $0.4\;{\mu}m$ and 0.4, respectively. The reinforcing materials for /SiC composites were BN-SiC coated Hi-Nicalon SiC fiber, unidirectional or plain woven Tyranno SA SiC fiber. The characterization of all materials was examined by the means of SEM, EDS and three point bending test. The density of NITE-SiCf/SiC composite increased with increasing the pressure holding time. RS-SiCf/SiC composites represented a great decrease of flexural strength at the temperature of $1000\;^{\circ}C.$

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Fabrication and Characterization of Reaction Sintered SiC Based Materials (반응소결 SiC 재료의 제조 및 특성)

  • Jin, Joon-Ok;Lee, Sang-Pill;Park, Yi-Hyun;Hwang, Huei-Jin;Yoon, Han-Ki;Kohyama, Akira
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.05a
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    • pp.294-299
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    • 2003
  • The efficiency of complex slurry preparation route for the development of high performance RS-SiCf/SiC composites has been investigated. The green bodies for RS-SiC and RS-SiCf/SiC composite materials prior to the infiltration of molten silicon were prepared with various C/SiC complex matrix slurries, which associated with both different sizes of starting SiC particles and blending ratios of starting SiC and carbon particles. The reinforcing materials in the composite system were uncoated and C coated Tyranno SA SiC fiber. The characterization of RS-SiC and RS-SiCf/SiC composite materials was examined by means of SEM, EDS and three point bending test. Based on the mechanical property-microstructure correlation, process optimization methodology is discussed.

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High Temeprature Strength Property of Continuous SiC Fiber Reinforced SiC Matrix Composites (SiC 장섬유 강화 SiC 기지 복합재료의 고온강도 특성)

  • Shin, Yun-Seok;Lee, Sang-Pil;Lee, Jin-Kyung;Lee, Joon-Hyun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.102-105
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    • 2005
  • The mechanical properties of $SiC_f/SiC$ composites reinforced with continuous SiC fiber have been investigated in conjunction with the detailed analysis of their microstructures. Especially, the effect of test temperature on the characterization of $SiC_f/SiC$ composites was examined. In this composite system, a braiding Hi-Nicalon SiC fibric was selected as a reinforcement. $SiC_f/SiC$ composites have been fabricated by the reaction sintering process, using the complex matrix slurry with a constant composition ratio of SiC and C particles. The characterization of $RS-SiC_f/SiC$ composites was investigated by means of SEM, EDS and three point bending test. Based on the mechanical property-microstructure correlation, the high temperature applicability of $RS-SiC_f/SiC$ composites was discussed.

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Production of Fluorosilicic Acid from Phosphoric Acid Slurry of a Fertilizer Manufacturing Plant (비료공장의 인산 슬러리로부터 규불산 제조)

  • Kim, Se-Won;Moon, Woo-Kyun;Park, Hung-Suck
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.2
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    • pp.926-933
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    • 2012
  • Phosphoric acid used for the production of phosphate fertilizers is synthesized by the reaction of phosphate rock and sulfuric acid. As the reaction is exothermic, yield of phosphoric acid is poor at elevated temperature. Therefore, enhancement in its yield requires the process temperature be maintained by releasing the vapor ($80^{\circ}C$) containing HF and SiF4 through a vacuum cooler. However, these valuable resources; Fand Si, which can be utilized for the manufacture of refrigerant and polysilicon, respectively, are being wasted in the treatment process. We performed lab-scale experiments to estimate the amount of recoverable H2SiF6, a by-product of phosphoric acid manufacturing process. The experimental results showed a decrease of fluorine concentration by 0.12wt% in the liquid phase. Preliminary estimation showed a possible recovery of 5,509 ton/yr of fluorine considering the scale of the fertilizer manufacturing plant. Furthermore, field-scale experiment showed that H2SiF6 could be enriched in liquid phase from 0.35wt% to 7.33wt% and the vapor flow-rate from vacuum cooler was estimated at $51,000m^3/hr$. Anew, the efficiency of fluorine recovery in the pilot-scale experiment was found to be 76.74% and the production of H2SiF6 was estimated at 5,340 ton/yr.