• Title/Summary/Keyword: Si Additions

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Influence of Rheo-compocasting Conditions and Mg Additions on the Microstructures in Al-Si/SiCp Composite (Al-Si/SiCp 복합조직에 미치는 Rheo-compocasting의 제조조건 및 Mg첨가의 영향)

  • Kim, Sug-Won;Lee, Eui-Kweon;Jeon, Woo-Yeoung
    • Journal of Korea Foundry Society
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    • v.13 no.6
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    • pp.524-531
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    • 1993
  • Dispersion behaviors of SiC particles and microstructures in Al-2%Si/SiCp composite prepared by Rheo-compocasting were studied with change of fabrication conditions(slurry temperature, agitation time) and additions of Mg($0{\sim}3wt.%$). Also, the microhardness change of matrix, interface and total in composites were examined with additions of Mg($0{\sim}3wt.%$). The dispersion of particles in the composites became relatively homogeneous with increase of Mg additions, agitation time and decrease of slurry temperature. Rate of occupied area by particle in matrix was increased as increase of Mg additions due to improvement of wettability between SiC particle and matrix. A favorable composites were obtained by melting under Ar atmospheric SiCp injection and bottom pouring system. According to the analysis of X-ray diffraction, $Mg_2Si$, $Al_4C_3$, $SiO_2$ and MgO, etc, intermetallic compounds were formed by chemical interreaction at interface of matrix and particles. The microhardness of interface is higher than that of matrix due to more strengthening of above intermetallic compounds. It was considered that the total hardness of the composites is improved by dispersing of SiCp and addition of Mg.

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Effects of B and Si Additions on the $DO_3{\rightleftharpoons}B2$ Transition Temperature, Microstructure and Corrosion Behavior of Fe-25at%Al Alloys (Fe-25at%Al합금의 $DO_3{\rightleftharpoons}B2$ 천이온도, 미세조직 및 부식거동에 미치는 B, Si의 영향)

  • Choi, Dap-Chun;Hwang, Keum-Yeon
    • Journal of Korea Foundry Society
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    • v.12 no.2
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    • pp.131-138
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    • 1992
  • The effects of B additions, alone or in combination with Si, on the microstructure, $DO_3{\rightleftharpoons}B2$ transition temperature($T_c$) and corrosion behavior of Fe-25at%Al alloys were investigated. The raw materials were arc-melted in vacuum and then subjected to the following heat treatments to maximize the $DO_3$ order : homogenized at $1000^{\circ}C$ for 48hrs, slowly cooled to $500^{\circ}C$, and held at that temperature for 24hours. Results showed that the B addition to Fe-25at%Al alloys does indeed refine the grain and change from intergranular to transgranular fracture mode at room temperature, indicating a strengthening of grain boundaries. The Fe-25at% Al-1at% B-3at% Si alloy showed the highest $T_c$(${\Delta}T_c=150^{\circ}C$) in this work. However, the effectiveness of Si in raising $T_c$ decreased with more than 5at% Si additions combined with B. Since the preferential corrosion occurs at the precipitates, the corrosion resistance decreased due to the increased amount of precipitates with alloying additions.

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Effects of Mn, Cr, and Sr Additions on the Microstructure and Tensile Properties of Al-7Si-0.4Mg-1Fe Casting Alloy (Al-7Si-0.4Mg-1Fe 주조합금의 미세조직과 인장성질에 미치는 Mn, Cr 및 Sr 첨가의 영향)

  • Kim, Jeong-Min;Park, Joon-Sik;Kim, Ha-Young;Cho, Jae-Ik;Jung, Chang-Yeol
    • Journal of Korea Foundry Society
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    • v.29 no.1
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    • pp.27-32
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    • 2009
  • The microstructure of Al-7Si-0.4Mg-1Fe alloy mainly consists of aluminum dendrites, Al-Si eutectics, and $Al_5FeSi$ needles. When Mn was added to the alloy, the substantial amount of $Al_5FeSi$ phase was changed into Al(Mn,Fe)Si, however the needle-like morphology was almost unchanged. Combined additions of Cr or Sr with Mn to the base alloy resulted in rod-like Al(Mn, Fe,Si)Si phase. The tensile properties of as-cast alloys were enhanced by the Mn addition, especially when it was added with Sr. The tensile properties after T6 heat treatment was a little improved with 0.7%Mn addition, but Cr or Sr additions with Mn didn't show any positive effect on the properties of heat-treated alloys.

Effects of Iron and Silicon Additions on the Microstructures and Mechanical Properties of Aluminium Bronze (알루미늄 청동의 미세조직과 기계적 성질에 미치는 Fe 및 Si 첨가의 영향)

  • Kim, Jee-Hwan;Kim, Ji-Tae;Kim, Jin-Han;Park, Heung-Il;Kim, Sung-Gyoo
    • Journal of Korea Foundry Society
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    • v.36 no.6
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    • pp.202-207
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    • 2016
  • The effects of Fe and Si additions on the microstructures and mechanical properties of aluminum bronze have been investigated. In a bar-type specimen cast in a die mold, the addition of Fe promoted the dendritic solidification of the ${\alpha}$ phase. The hardness values increased slightly in the Fe-added specimen with heat treatment, while these values was increased significantly in the specimens with Si or with combined additions of Fe and Si. When a centrifugal casting bush with combined addition of Fe and Si was heat treated, the FeSi compound within the matrix was finely dispersed, and was observed to be the origin of cup-cone type conical dimple failure in the tensile fracture surface. The mechanical properties of the heat treated centrifugal casting bushes, whose nominal alloy compositions were (Cu-7.0Al-0.8Fe-3.0Si)wt%, exhibited tensile strength of $703-781N/mm^2$, elongation of 6.6-11.7% and hardness of Hv 222.6-249.2. These high values of strength and elongation were attributed to the strengthening of the matrix due to the combined addition of Fe and Si, and to precipitation of fine the FeSi compound.

The Effects of Silicon and Nickel Additions on the Mechanical Properties of Heavy Section Ductile Irons for Wind Mill (풍력발전용 후육 구상흑연주철의 기계적 성질에 미치는 Si 및 Ni 첨가의 영향)

  • Park, Heung-Il;Kim, Woo-Yeol;Ahn, Won-Young
    • Journal of Korea Foundry Society
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    • v.26 no.6
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    • pp.258-266
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    • 2006
  • The purpose of this study was to investigate the effects of silicon and nickel additions that influenced the impact and tensile properties of heavy section as-cast ductile irons for wind mill. Based on the results of the metallographic analysis and the mechanical testing on the 2.0 wt.%Si (LS group) and 2.4 wt.%Si (HS group) ductile irons, which contains 0.0, 0.3, 0.6 and 0.9 wt.%Ni, respectively, the following conclusions could be obtained. The nickel additions increased the tensile properties, the microhardness of pearlite, and the pearlite fraction of matrix for the specimen with the same silicon content. The mechanical properties of LS group specimen were in the range of the specification for the ductile iron wind mill castings. The LS group specimens showed higher absorbed impact energy at room temperature and $-20^{\circ}C$ than that of the HS group specimens. However, the absorbed impact energy at $-20^{\circ}C$ for the HS group specimens was observed to be sharply decreased under 10 J by addition of the nickel.

Effects of Cu and Ag Addition on Nanocluster Formation Behavior in Al-Mg-Si Alloys

  • Kim, Jae-Hwang;Tezuka, Hiroyasu;Kobayashi, Equo;Sato, Tatsuo
    • Korean Journal of Materials Research
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    • v.22 no.7
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    • pp.329-334
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    • 2012
  • Two types of nanoclusters, termed Cluster (1) and Cluster (2) here, both play an important role in the age-hardening behavior in Al-Mg-Si alloys. Small amounts of additions of Cu and Ag affect the formation of nanoclusters. Two exothermic peaks were clearly detected in differential scanning calorimetry(DSC) curves by means of peak separation by the Gaussian method in the base, Cu-added, Ag-added and Cu-Ag-added Al-Mg-Si alloys. The formation of nanoclusters in the initial stage of natural aging was suppressed in the Ag-added and Cu-Ag-added alloys, while the formation of nanoclusters was enhanced at an aging time longer than 259.2 ks(3 days) of natural aging with the addition Cu and Ag. The formation of nanoclusters while aging at $100^{\circ}C$ was accelerated in the Cu-added, Ag-added and Cu-Ag-added alloys due to the attractive interaction between the Cu and Ag atoms and the Mg atoms. The influence of additions of Cu and Ag on the clustering behavior during low-temperature aging was well characterized based on the interaction energies among solute atoms and on vacancies derived from the first-principle calculation of the full-potential Korrinaga-Kohn-Rostoker(FPKKR)-Green function method. The effects of low Cu and Ag additions on the formation of nanoclusters were also discussed based on the age-hardening phenomena.

Effect of SiO2, Al2O3, and Clay Additions on the Sintering Characteristics of Zircon (Silica, Alumnia, Clay를 첨가한 지르콘의 소결특성에 미치는 영향)

  • Lee, Keun-Bong;Jung, Seung-Hwa;Lee, Ju-Sung;Hong, Gyung-Pyo;Jo, Bum-Rae;Moon, Jong-Su;Kang, Jong-Bong
    • Korean Journal of Materials Research
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    • v.18 no.7
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    • pp.352-356
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    • 2008
  • Effect The effect of sintering additives ($SiO_2$, $Al_2O_3$, Clay) on the mechanical characteristics of sintered zircon was investigated. 1 vol% of additives in zircon powder was was sintered at $120{\sim}1500^{\circ}C$, the mechanical characteristics were measured, and microstructure analysis were was conducted. $Al_2O_3$ and clay additions increase the formation of monoclinic and tetragonal-$ZrO_2$ formation. An addition of SiO2 addition suppressed the formation of tetragonal-$ZrO_2$ formation., The A specimen sintered at $1400^{\circ}C$ showed the a density of $4.05\;g/cm^3$ and the a microhardness of 1120 HV, respectively.