• Title/Summary/Keyword: Shot Peening Gear

Search Result 15, Processing Time 0.026 seconds

A Study on the Effect of Shot Peened Treatments on the Strength of Carburized Gears (침탄치차의 굽힘강도에 미치는 Shot Peening의 효과에 관한 연구)

  • LYU, Sung-Ki;JEON, Hyung-Ju;Moon, Bong-Ho
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.14 no.9
    • /
    • pp.61-67
    • /
    • 1997
  • Hardened layer and compressive residual stress created by carburized treatment effect on bending strength of gear massively. Also, shot peening treatment improves the strength of carburized gear as it does the hardness and residual stress of surface layer. In these days shot peening techniques are welcomed as one of physical improvement ways around the surface of materials. It is used widely because qualitative analysis of shot peening has become possible and surface treatment can be done with very little costs comparaed to other surface improvement methods. Therefore this study investigates the effect of shot peening in surface shape and bending fatigue strength after doing many kinds of shot peening treatments, then doing fatigue test and also explained characteristics of shot peening gear.

  • PDF

A Study on the Effect of Shot Peened Treatments on the Strength of Carburized Gears (침탄치차의 굽힘강도에 미치는 Shot Peening의 효과에 관한 연구)

  • 류성기;전형주;문봉호
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1996.11a
    • /
    • pp.959-963
    • /
    • 1996
  • Hardened layer and compressive residual stress created by carburized treatment effect on bending fatigue strength of gear massively. Also, shot peening treatment improves the strength of carburized gear as it does the hardness and residual stress of surface layer. In these days shot peening techniques are welcomed as one of physical improvement ways around the surface of materials. It is used widely because qualitative analysis of shot peening has become possible and surface treatment can be done with very little costs compared to other surface improvement methods. Therefore this study investigates the effect of shot peening in surface shape and bending fatigue strength after doing many kinds of shot peening treatments, then doing fatigue test and also explained characteristics of shot peening gear.

  • PDF

Fatigue Design of Bevel Gear for Automobile by Shot Peening (쇼트피닝에 의한 자동차용 베벨기어의 피로설계)

  • Lee, Dong-Sun;Cheong, Seong-Kyun
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.16 no.4
    • /
    • pp.63-68
    • /
    • 2008
  • The fatigue characteristics of bevel gear used for differential gear of automobile was investigated in this paper. From the A-N(Almen intensity-Number of fracture)curve of bevel gear it was shown that there was a specific time that have a maximum fatigue life. Optimal peening condition was 65m/s of project velocity and 8min of project time. Fatigue life was also investigated from the S-N curve between optimal peened specimen and unpeened specimen. Another very significant point is that the crack initiation of bevel gear by shot peening was generated in the subsurface from fractography. This paper shows that shot peening process tremendously improve fatigue characteristics of bevel gear.

A Study on the Effect of the Shot Peening in SCM420H Planetary Gear (SCM420H 유성기어의 쇼트피닝 효과에 관한 연구)

  • Ahn, In-Hyo;Ahn, Min-Ju;Lyu, Sung-Ki
    • Journal of the Korean Society of Safety
    • /
    • v.26 no.1
    • /
    • pp.15-20
    • /
    • 2011
  • This study deals with the effect of the shot peening in SCM420H planetary gears. The hardness and roughness of the gear surface can be improved by shot blast and shot peening. there in, the shot peening techniques are welcomed especially as one of the physical surface improvement methods. The two treatments are used widely, because of the qualitative analysis of shot blast and shot peening has become possible and the surface treatment can be done with little costs compared with other surface improvement methods. Therefore, this study investigates the effects of shot blast and shot peening in surface shape. The fatigue strength test at a constant stress amplitude is performed by using an electrohydraulic serve-controlled pulsating tester. And fatigue test also explained characteristics of shot blast and shot peening of planetary gears.

Effects of Shot Peening on Crack Growth Resistance in Carburized Gears (침탄치차의 쇼트피닝처리가 크랙진전억제에 미치는 영향)

  • 류성기;정인성
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.18 no.12
    • /
    • pp.3227-3235
    • /
    • 1994
  • This paper deals with an evaluation of the residual stress due to shot peening induced in a carburized gear tooth and its application to the fatigue crack propagation problem. A practical method is proposed on the basis of the assumption that the residual stress is caused by the difference of volume expansion in the case and the core, and the influence of both the reduction of retained austenite and the strain due to shot peening are considered. The evaluated residual stress is close to the measured stress, though the surface stress is rather overestimated. The stress intensity factor is computed by the influence function method, and it is shown that the factor is decreased by the residual stress in shot peened gear tooth. The shot peening is fairly effective to the reduction of fatigue crack growth rate. The crack propagation is simulated and the resistance due to shot peening is quantitatively demonstrated and discussed.

The Effect of Shot Peening on the Bending Strength of Carburized Spur Gear Teeth Based on Fracture Mechanics (파괴역학을 기초로 한 침탄치차의 굽힘강도에 미치는 쇼트피닝(Shot Peening)의 효과에 관한 연구)

  • S.K.Lyu
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.21 no.5
    • /
    • pp.512-521
    • /
    • 1997
  • This paper deals with an evaluation of the residual stress due to shot peening induced in a car¬burized gear tooth and its application to the fatigue crack propagation problem. The residual stress is estimated based on the assumption that the main cause of residual stress is the volume difference between the case and core due to martensitic transformation in cooling, and the influ¬ence of both the reduction of retained austenite and the strain in the surface layer induced by shot peening are considered. The reliability of the method is examined by comparison with stresses measured by the X-ray diffraction method. The stresses intensity factors are computed by the influence function method and the reduction of the factor due to the residual stress is demonstrat¬ed and discussed based on the fracture mechanics.

  • PDF

A Study on the Investigation of Optimal Peening Intensity for Shot Peened Spur Gear (쇼트피닝가공한 평기어의 최적 피닝강도 탐색에 관한 연구)

  • Cheong Seong-Kyun;Lee Dong-Sun;Lee Kook-Jin;Kim Tae-Hyung
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2005.05a
    • /
    • pp.185-190
    • /
    • 2005
  • The shot peening process is often used to improve fatigue properties of metal parts. Among them, It is the most use in an auto-component. In order to achieve optimum, repeatable and reliable fatigue enhancement from the shot peening process, the important shot peening parameters must be controlled. In this paper, the optimum peening intensity (Almen intensity) condition is investigated by experiment. The Spur Gear steel was used to investigate shot peening effects. The fatigue life at $\sigma_a=1,050$ and $\sigma_a=1,250MPa$ first gently increases, then drops gently as peening intensity increases compared with unpeened specimen. Experimental results show that the optimum peening intensity range is $0.391\~0.434mmA$..So the fatigue strength and fatigue life have been tremendously increased by optimum-peening treatment. However, the fatigue strength and fatigue life have been decreased by over peeing.

  • PDF

Analysis of the Rolling Contact Fatigue of the Shot Peened Ball Bearing by X-ray Diffraction (X선회절에 의한 SHOT PEENING처리 구름베어링의 구름접촉 피로해석)

  • 이한영
    • Tribology and Lubricants
    • /
    • v.13 no.2
    • /
    • pp.39-45
    • /
    • 1997
  • The shot peening treatment were conducted for improving the strength of rolling contact fatigue of machine element like a gear. This paper was undertaken to analyze the influence of shot peening treatment for inner race of ball bearing on the rolling contact fatigue. Shot peening treatment were applied to the full hardened and the carbonitrided bearing. And the rolling contact fatigue life test and X-ray diffraction test were carried out. The results of this study showed that the fatigue life of ball bearing in the clean and the contaminated oil could be improved by shot peening treatment. This effect was found to be more pronounced to the full hardened bearing. These facts might be due to the generation of compressive residual stress and the strain hardening of surface layer by shot peening treatment. The failure of the shot peened bearing were presumed to initiate at surface.

A Study on the Evaluation of Bending Fatigue Strength in Shaving Gears (세이빙기어의 굽힘피로강도 평가에 관한 연구)

  • 박준철
    • Proceedings of the Korean Society of Marine Engineers Conference
    • /
    • 2000.05a
    • /
    • pp.93-99
    • /
    • 2000
  • This study deals with the evaluation of bending fatigue strength in shaving gears, We manufactured gears using manufacture processes that are currently used in most gears manufacturing companies. The test gears are hobbed then the tooth surface are treated by a combination of shaving carbonizing and shot peening. The constant stress amplitude fatigue test is performed by using an electrohydraulic servo-controlled pulsating tester. The S-N curves are obtained and illustrated. In this study we investigated the effect of shaving process and shot peening on fatigue strength, The effect of shaving process ad shot peening on the fatigue strength is evaluated quantitatively,. The enhancement of fatigue strength due to shaving process and shot peening is clarified

  • PDF