• 제목/요약/키워드: Short-Shot

검색결과 115건 처리시간 0.021초

사출성형 문제해결을 위한 퍼지 신경망 적용에 관한 연구 (A Study on the Application of Fuzzy Neural Network for Troubleshooting of Injection Molding Problems)

  • 강성남;허용정;조현찬
    • 한국정밀공학회지
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    • 제19권11호
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    • pp.83-88
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    • 2002
  • In order to predict the moldability of a injection molded part, a simulation of filling is needed. Short shot is one of the most frequent troubles encountered during injection molding process. The adjustment of process conditions is the most economic way to troubleshoot the problematic short shot in cost and time since the mold doesn't need to be modified at all. But it is difficult to adjust the process conditions appropriately in no times since it requires an empirical knowledge of injection molding. In this paper, the intelligent CAE system synergistically combines fuzzy-neural network (FNN) for heuristic knowledge with CAE programs for analytical knowledge. To evaluate the intelligent algorithms, a cellular phone flip has been chosen as a finite element model and filling analyses have been performed with a commercial CAE software. As the results, the intelligent CAE system drastically reduces the troubleshooting time of short shot in comparison with the experts' conventional methodology which is similar to the golden section search algorithm.

충전과 보압과정이 사출성형공정에 미치는 영향에 관한 연구 (A Study on the Effects of Filling and Packing Phases on Injection Molding Process)

  • 김현필;김용조
    • 한국공작기계학회논문집
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    • 제11권4호
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    • pp.44-53
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    • 2002
  • Injection molding process factors such as molding temperature, injection pressure, flow rate and flow velocity, must be controlled properly in filling and packing phases in the injection molding process. In this study, effects of these factors on the injection molding were investigated through the flow analysis for the filling and packing phases. Molding troubles like flow mark weld line, sink ma가 short shot and warpage car be caused by these injection molding process factors. Among them the short shot was caused by the fact that the packing pressure could not reach properly to the filling end part in the packing phase and hence the flow rate could not be supplied to the full. In addition as the flow rate for the volumetric shrinkage during the f개zen phase could not be supplied Properly by the packing pressure, the short shot appeared. Here, the volumetric shrinkage reduced with increasing the packing pressure and also the warpage of molded part increased with increasing the packing Pressure.

골프 드라이버 스윙 시 의도적인 구질 변화에 따른 운동학적 분석 (Kinematic Analysis According to the Intentional Curve Ball at Golf Driver Swing)

  • 홍수영;소재무;김용석
    • 한국운동역학회지
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    • 제22권3호
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    • pp.269-276
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    • 2012
  • The purpose of This study's aim is to examine the difference in the changes of body segment movement, variables for ball quality, and carry at golf driver swing according to the ball quality using comparative analysis. Regarding the impact variables according to the ball quality using the track man and carry, club speed was the fastest at draw shot, ball speed was the fastest at straight shot, and smash factor was the lowest at draw shot. About the vertical launch angle, the fade shot showed the highest launch angle while the max height of the ground and ball was the highest at fade shot. And carry was the longest at draw shot. For the flight time, it was the longest at draw shot. The landing angle was the largest at fade shot. About the club head position change and trajectory, at the overall event point, the fade shot drew a more outer trajectory at the point of the follow through(E6) than the straight or draw shot. Regarding the angular speed of shoulder rotation, at the overall event point, the fade shot showed the greatest angular speed change in the follow through(E6). Also, about the angular speed of pelvic rotation, at the overall event point, the draw shot showed the greatest angular speed change at the point of down swing(E4). Concerning the stance angle change, both straight and fade shots were open as the concept of open stance whereas the draw shot was close as that of close stance. Regarding the previous study, the most important factor of deciding Ball Quality is the club face angle's open and close state at Impact. In short, the Ball Quality and carry were decided by this factor.

퍼지논리에 의한 최적 성형조건 결정 시스템에 관한 연구 (A Study on the Determination System of Process Conditions for Moldability by Using Fuzzy Logic)

  • 강성남;허용정
    • 한국산학기술학회논문지
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    • 제3권1호
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    • pp.1-4
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    • 2002
  • 사출성형에서 제품의 최종 품질에 영향을 미치는 중요한 인자들 중의 하나는 사출압력이다. 전통적으로 현장의 사출전문가는 오래된 현장 경험을 바탕으로 사출압력을 결정한다. 그러나 비전문가에게는 제품의 크기, 형상 그리고 사출공정의 전반적인 과정을 고려한 적절한 사출압을 결정하기가 쉽지 않다. 본 연구에서는 퍼지 논리(fuzzy logic)를 이용하여 제품도면에 나와 있는 제품두께와 유동길이를 알면 쉽게 초기 사출압을 결정할 수 있도록 전문가의 경험을 규칙베이스화 하였다. 규칙베이스를 구성하기 위해서 현장 전문가들을 인터뷰하고 설문조사를 한 후 기술적인 문서를 작성하여야 하지만 본 연구에서는 사출성형 해석 프로그램인 C-Mold를 이용하여 수 차례의 시뮬레이션을 반복 수행하여 규칙베이스를 구성하였다.

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Fuzzy Logic-Based Moldability-Conforming System in Injection Molding

  • Kang, Seong-Nam;Huh, Yong-Jeong;Huh, Yong-Jeong
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • 제2권1호
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    • pp.49-52
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    • 2002
  • Short shot is a molded part that is incomplete since insufficient material was injected into the mold. Remedial actions to solve short shot can be dune by injection molding experts based on their empirical knowledge. Modifying mold and part, changing resin to less viscous one, and adjusting process conditions are general remedies. Experts of injection molding might try to adjust process conditions such as mold temperature, melt temperature, injection time based on their empirical knowledge as the first remedy because adjustment of process conditions is the most economic way in time and cost. However it is difficult to find appropriate process conditions as they are highly coupled and there are so many elements to be considered. In this paper, a fuzzy logic algorithm has been proposed to find an appropriate mold temperature. With the percentage of the insufficient quantity of an injection molded part, an appropriate mold temperature can be obtained by the fuzzy logic algorithm.

복합힌지를 갖는 차량용 정션박스의 게이트 위치설계 (Gate Location Design of an Automobile Junction Box with Integral Hinges)

  • 김홍석
    • 소성∙가공
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    • 제12권2호
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    • pp.134-140
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    • 2003
  • Polymers such as polypropylene or polyethylene offer a unique feature of producing an integral hinge, which can flex over a million times without causing a failure. With such advantage manufacturing, time and cost required at the assembly stage can be eliminated by injecting the whole part as one piece. However, due to increased fluidity resistance at hinges during molding, several defects such as short shot or premature hinge failure can occur with the improper selection of gate locations. Therefore, it is necessary to optimize flow balancer in injection molding of part with hinges before actually producing molds. In this paper, resin flow patterns depending on several gate positions were investigated by numerical analyses of a simple strip part with a hinge. As a result, we found that the properly determined gate location leads to better resin flow and shorter hesitation time. Finally, injection molding tryouts using a mold that was designed one of the proposed gate systems were conducted using polypropylene that contained 20% talc. The experiment showed that hinges without defects could be produced by using the designed gate location.

K2소총의 사격음 차폐장치에 관한 실험적 연구 (An Experimental Study on Shielding Apparatus for the Impulse Noise of K2 Rifle)

  • 이진호
    • 한국군사과학기술학회지
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    • 제13권3호
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    • pp.486-492
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    • 2010
  • This paper studies an experimental analysis of the impulse noise of K2 rifle when its bullet passes through the large tube(length 1.84m, outer diameter 50cm, glass wool & steel). In experiment, the characteristics of the sound of shooting were different according to the way of shooting; the results of the experiment are given below. First of all, the shooting sound was lower in single-shot shooting, when compared to 3rds burst-shot shooting, difference averaging 2.8dB, 4.0dB at maximum. In short, the difference is minuscule. Secondly, the sound of the K2 rifle was diminished when shot in a tube, ranging from 2.7dB to 15.4dB, averaging 8.2dB. Thirdly, the shooting sound of the K2 rifle was diminished as the insertion depth deepened with formulas given in Fig. 5, 6. Fourthly, basic data for excluding sound of the shooting were presented. Lastly, the characteristics of the shooting sound could be equally used as a basic material for developing marksmanship and sharp-shooting detection device.

남자 고등부 포환던지기 선수들의 연도 별 기록에 따른 글라이드와 딜리버리 국면의 운동학적 차이 (The Analysis of Kinematic Difference in Glide and Delivery Phase for the High School Male Shot Putter's Records classified by Year)

  • 박재명;장재관;김태삼
    • 한국운동역학회지
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    • 제23권4호
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    • pp.295-306
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    • 2013
  • The purpose of this study was to provide high school male shot putters training methods of gliding and delivery motion through comparative analysis of kinematic characteristics. To accomplish this purpose, three dimensional motion analysis was performed for the subjects(PKC, KKH, YDL) who participated in high school male shot putter competition on 92nd (2011), 93rd (2013) National Sports Festival. The subjects were filmed by four Sony HXR-MC2000 video cameras with 60 fields/s. The three-dimensional kinematic data of the glide, conversion and delivery phase were obtained by Kwon3d 3.1 version. The data of the shoulder rotational angles and projection angles were calculated with Matlab R2009a. The following conclusions had been made. With the analysis of the gliding and stance length ratio, the gliding length was shorter at the TG than the SG with short-long technique but the gliding and stance length ratio was 46.8:53.2% respectively. The deviation of the shots trajectory from APSS(Athlete-plus-shot-system) revealed that the PKC showed similar to "n-a-b-c-I" of skilled S-shape type, KKH and YDL showed "n-a-d-f-I'" of unskilled type. Furthermore, they showed smaller radial distance from the central axis of the APSS and the shots were away from the linear trajectory. From this characteristics, The PKC who performed more TG than SG had shorter glide with S-shape of APSS(skilled type) showed the better record than others with technical skill. But KKH and YDL had bigger glide ratio with "n-a-d-f-I'" of unskilled type and improved their records with technical factor. The projection factor had an effect on the record directly. Because PKC maintained more lower glide and transition posture with momentum transfer through COG's rapid horizontal velocity respectively the subject possessed the characteristics of high horizontal and vertical velocity with large turning radius from shot putter to APSS.

크기가 다른 Shot에 의하여 Peening한 ZrO2 복합 세라믹스의 비커스 압입하중에 따른 와이블 통계 해석 (Weibull Statistical Analysis According to Vickers Indentation Load of Peened ZrO2 Composites Ceramics by Different Shot Size)

  • 안석환;김대식;남기우
    • 대한기계학회논문집A
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    • 제40권12호
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    • pp.987-995
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    • 2016
  • 본 연구는 $ZrO_2$의 비커스 경도에 대한 쇼트 피닝 효과를 연구하였다. 쇼트의 크기는 ${\phi}180{\mu}m$${\phi}300{\mu}m$를 사용하여 피닝하였다. 비커스경도는 압입하중 98 N과 294 N으로 측정하였다. 비커스 경도는 와이블 통계 해석을 수행하여, 볼 크기 및 압압 하중에 따르는 영향을 평가하였다. 척도 파라메터는 98 N 압입 하중 및 ${\phi}180{\mu}m$ 쇼트 볼에서 크게 나타났다. 형상 파라메터도 대체적으로 작은 쇼트 볼(180sp)이 크게 나타났다. 이것으로부터 SP처리에 의한 압축 잔류 응력은 $ZrO_2$의 기계적 성질의 향상에 좋은 방법이다.