• Journal of Welding and Joining
• /
• v.34 no.3
• /
• pp.40-46
• /
• 2016

The digital controlled SMA welding power source having the hot start current and short circuit waveform control was developed. The inverter power controller was used an analog circuit and the short circuit waveform controller was developed using a 8-bit MCU. For the evaluation of the developed SMA welding power source it were compared with a domestic welding power sources. Using the high titanium oxide type and low hydrogen type electrodes, the characteristics of hot start and short circuit was evaluated. Developed SMA welding power source shows good start performance. Also, arc stability and low current weldability were improved by the short circuit waveform control.

• Journal of Welding and Joining
• /
• v.21 no.1
• /
• pp.48-53
• /
• 2003

The object of this study is to examine the effect of short circuit time ratio (SCTR) and current rise delay time (Td) on the spatter generation at low and medium current range in $CO_2$ welding. The spatter was evaluated by the weight generated in the welding of bead-on-plate for 30 seconds (3 times). Td was varied by order of 0, 0.4, 0.8 and 1.2 msec. At each Td, the short circuit time ratio was varied by the output voltage of the welding power source. In the low current range, it was found that the optimum SCTR was 20~25%, and the minimum spatter generation weight was obtained in the case of Td=0.4msec and SCTR=22% even though the remarkable difference was not showed by the application of Td. In the medium current range, it was confirmed that the arc was stable though the SCTR was increased from 20% to 40% by the control of current wave. Spatter generation weight depended on the variation of Td, and the lowest value of spatter generation weight occurred at Td=0.8~1.2msec.

• The Transactions of the Korean Institute of Power Electronics
• /
• v.3 no.4
• /
• pp.426-436
• /
• 1998

Identification of fault current during the operation of a power semiconductor switch and activation of suitable remedial actions are important for reliable operation of power converters. A short circuit is a basic and severe fault situation in a circuit structure such as voltage source converters. This paper presents a new active protection circuit for fast and precise clamping and safe shutdown of fault currents of the IGBTs. This circuit allows operation of the IGBTs with a higher on-state gate voltage, which can thereby reduce the conduction loss in the device without compromising the short circuit protection characteristics. The operation of the circuit is studied under various conditions, considering variation of temperature, rising rate of fault current, gate voltage value, and protection circuit parameters. An evaluation of the operation of the circuit is made using IGBTs from different to confirm the effectiveness of the protection circuit.

• The Transactions of The Korean Institute of Electrical Engineers
• /
• v.57 no.1
• /
• pp.46-51
• /
• 2008

Extra-high voltage(EHV) disconnecting switch(DS) consists of the electrical contacts and mechanical parts which actuate the contacts. When the short-circuit condition occurs, a large amount of current flows through the electrical contact in disconnecting switches and this causes considerable temperature rise due to Joule heating. If the temperature rise is higher than the melting point of contact material, the DS contact becomes melting and cannot be usable anymore. For this reason, the analysis for capability of carrying short-circuit current in DS contacts must be performed at a design stage. Here, we proposed a numerical technique for evaluating the capability of carrying short-circuit current at electrical contacts in EHV DS. In this numerical approach, the mechanical and thermal analyses were simulated to check the capability of carrying short-circuit current. First, the applied pressure at contact parts was analyzed considering the mechanical properties, and then contact resistance was calculated by an empirical equation. Finally, thermal analysis was performed with resistance variation at electrical contacts. To verify these numerical results, the distributions of temperature in DS were experimentally measured and compared with each other. The results from experiments were agreed well with those from the proposed numerical simulations.

• Journal of Welding and Joining
• /
• v.15 no.6
• /
• pp.41-48
• /
• 1997

For analyzing the characteristics of arc welding processes, an algorithm is necessary to determine the metal transfer mode, arc stability and weld quality. In this study, the weight of spatter during welding was selected for determining the arc stability, which is very relevant to the occurrence of spatter. Weld spatter occurs mainly at the moment when the short circuit is formed and also when it is broken causing the arc to restrike. Based on this fact, the arc stability can be determined by finding the suitable parameters of welding current and arc voltage which influence the weight of spatter. Through various welding experiments, the peak current, the arcing time, the short circuit time, the current and its slope at the start of short circuit were found mainly to influence the weight of spatter. For the convenient usage, an index was proposed by combining all these parameters. It was found that the index is very effective for determining the arc stability.

• Journal of Welding and Joining
• /
• v.16 no.6
• /
• pp.52-58
• /
• 1998

The effect of Si content in welding wires on th arc stability was investigate, in the region of short circuit transfer and spray transfer. In the region of short circuit transfer, with increasing Si content, average arcing time and average short circuit time were increased. Therefore, droplet transfer frequency was decreased, due to the increase of arcing time and peak current at the moment of arc-reiginition was increased, due to the increase of short circuit time. In the region of spray transfer, the fluctuations of arc current and arc voltage was the most stable in wire with Si content of about 00.60 wt.%.

• Journal of Welding and Joining
• /
• v.17 no.1
• /
• pp.55-61
• /
• 1999

The effect of S content in welding wires on the arc stability was investigated, in the region of short circuit transfer and spray transfer. In the region of short circuit transfer, with increasing S content, average arcing time and average short circuit time were decreased. Therefore, droplet transfer frequency was increased, due to the reduction of arcing time and peak current at the moment of arc-reiginition was decreased, due to the decrease of short circuit time. In the region of spray transfer, the fluctuation degree of arc current and arc voltage became more stable, with increasing S content.

• The Transactions of The Korean Institute of Electrical Engineers
• /
• v.60 no.2
• /
• pp.301-308
• /
• 2011

This paper deals with the coupled electromagnetic-mechanical field analysis for short-circuit electromagnetic force of the dry-type transformer. The short-circuit currents are calculated using external circuit in accordance with short-circuit test equipment. According to short-circuit current, the generated magnetic leakage flux density in dry-type transformer model is calculated by finite element method. The radially-directed electromagnetic forces in windings are calculated using electromagnetic field analysis and then axially-directed electromagnetic forces in windings are calculated using electromagnetic-mechanical field analysis. The calculated axially-directed electromagnetic forces in high voltage winding are compared to those of measured ones and showed good agreement with experimental results.

• The Transactions of the Korean Institute of Electrical Engineers B
• /
• v.50 no.9
• /
• pp.445-452
• /
• 2001

Two switching signal patterns are proposed to prevent short circuit of PWM ac choppers. The voltage detection method and the current detection method are proposed to execute two switching signal patterns. In the voltage detection method, the dead-time has to be inserted to the switching signals after polarity of input voltage is checked by voltage transducer at input side. In the current detection method, the direction of load current is checked by current transducer at output side, and the dead-time delay is not considered. Controlling circuit built by current detection method is simple because the dead-time delay is considered. The experimental results are presented to prevent short circuit of ac chopper safely.

• Journal of Electrical Engineering and Technology
• /
• v.9 no.1
• /
• pp.286-292
• /
• 2014

This paper presents the parameters optimization technology for generating the first short stroke lightning current waveform($10/350{\mu}s$) which is necessary for the performance tests of components of lightning protection systems, as required under IEC 62305 and the newly amended IEC 62561. The circuit using the crowbar device specified in IEC 62305 was applied to generate the lightning current waveform. To find the proper parameters of the circuit is not easy because the circuit consists of two parts; circuit I, which relates to the front of current waveform, and circuit II, which relates to the tail. A simulation in PSpise was carried out to find main factors related to the front and tail of $10/350{\mu}s$. The lightning current generator was developed by utilizing the circuit parameters found in the simulation. In the result of experiments, new parameters of the circuits need to be changed because of the difference between the simulation and the experiment results. Using the iterative method, the optimized parameters of the circuits was determined. Also a multistage-type external coil and a damping resistor were proposed to make the efficiency of generation to enhance. According to the result in this paper, an optimized first short stroke lightning current waveform was obtained.