• Title/Summary/Keyword: Ship Manufacturing Process

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A Development of Ship-Block Dividing CAD Module Connected to WWW (WWW와 연계된 선박 조립 구조물의 분할 CAD모듈 개발)

  • 최해진;이수홍
    • Korean Journal of Computational Design and Engineering
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    • v.2 no.4
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    • pp.267-275
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    • 1997
  • A ship-block cutting module is being developed as part of a computational system for a ship design. The module supports product-information to other modules in design process and displays ship-blocks in cutting-operation. Welding-information is essential to process-planning and scheduling. In the module, ship-blocks are modeled by Plate-Objects and then divided into several cutting pieces. The module automatically creates Welding-Objects containing welding-information in the process. Since the module is connected to WWW(World Wide Web), users in various platforms can access the models simultaneously In addition, users can check manufacturing constraints by inspecting a virtual model.

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A Study on The Relationship Between Technological Innovation, Technology Absorption Capacity, and Business Performance in Ship Parts Manufacturing (선박 부품 제조업의 기술혁신, 기술흡수역량과 경영성과 상호 간의 관계 연구)

  • Lee, Dong-Gyun
    • The Journal of the Korea Contents Association
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    • v.22 no.2
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    • pp.617-629
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    • 2022
  • This study empirically analyzed the mediating effect of technology absorption capacity in the relationship between technological innovation of ship parts manufacturing companies on business performance. Through this, it will be possible to provide implications for improvement plans for management strategy establishment related to technology development in the future. In order to achieve the purpose of this study, R&D, marketing, production·A total of 362 people working in manufacturing and finance/accounting departments were selected as subjects for this study. As a result of this study, it was found that technological innovation and technology absorption capacity of ship parts manufacturing companies have a positive (+) effect on business performance. The conclusion based on these research results is that the potential absorption capacity and realized absorption capacity constituting technology absorption capacity are judged to be the main key factors between technological innovation and management performance, such as continuous technological capacity accumulation. From a practical point of view, the ship parts manufacturing industry needs to focus on its ability to absorb smart parts process technology.

Evaluation of Reliability of Large Hybrid Curvic Gear Using Thermography (서모그래피 기법을 적용한 하이브리드 대형 커빅기어 신뢰성 평가)

  • Lee, Gyung-Il;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.146-152
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    • 2017
  • Stabilizing the operation of dual fuel diesel engines is very important. The shipbuilding industry is rapidly growing, but gear components requiring reliability are still imported from other countries. The reasoning for this is three-fold. Firstly, it is compulsory that all ships must use devices that meet the performance standards specified in the Safety of Life at Sea (SOLAS) and the convention of MARine POLlution (MAPOL) to prevent pollution caused by ships. Secondly, most ships must comply with the ship classifications specified by ship owners. Therefore, it is specified that key engine gear components must be inspected and authorized for the quality and performance specified by the Ship Register Authority. Thirdly, it is essential that devices (engine gear) for human safety in ships comply with quality standards specified in the regulations and rules by the government. The Ship Register Authority's strict quality standards and approval requirements contribute to the reduction of motivation towards new investment and technology development by device component manufacturers. Therefore, this study aims to develop a method for using infrared thermography to examine gear reliability in order to ensure gear component reliability and national competitiveness in the global market.

Detection of Abnormal Ship Operation using a Big Data Platform based on Hadoop and Spark (하둡 및 스파크 기반 빅데이터 플랫폼을 이용한 선박 운항 효율 이상 상태 분석)

  • Lee, Taehyeon;Yu, Eun-seop;Park, Kaemyoung;Yu, Seongsang;Park, Jinpyo;Mun, Duhwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.82-90
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    • 2019
  • To reduce emissions of marine pollutants, regulations are being tightened around the world. In the shipbuilding and shipping industries, various countermeasures are being put forward. As there are limits to applying countermeasures to ships already in operation, however, it is necessary for these vessels to use energy efficiently. The sensors installed on ships typically gather a very large amount of data, and thus a big data platform is needed to manage and analyze the data. In this paper, we build a big data analysis platform based on Hadoop and Spark, and we present a method to detect abnormal ship operation using the platform. We also utilize real ship operation data to discuss the data analysis experiment.

Development of simulation-based ship production execution system(SPEXS) for a panel block assembly shop (판넬블록 생산관리를 위한 시뮬레이션 기반 조선생산실행시스템 개발)

  • Lee, Kwang-Kook;Kim, Young-Hun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.15 no.11
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    • pp.2313-2320
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    • 2011
  • The management of a panel block shop in a shipyard is a complex process that entails the largest amount of work and in which many decisions are involved. Shipbuilders have considered the process as a bottleneck since every panel for every ship and offshore hull structure must be processed through the shop. In order to maximize process productivity, simulation-based ship production execution system(SPEXS) is proposed for panel block operations utilising discrete-event simulation and simulated annealing. An application of panel block assembly shop, called SPEX-Panel supports production planners by general dispatching rules and metaheuristics to make better scheduling decisions on the shop floor. In addition, the system will help increase productivity in the yard with continuous improvement.

Robotic welding system for sub-assembly line in ship manufacturing (로봇을 이용한 조선 소조립 용접 자동화 시스템)

  • 김진오;신정식;김성권
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.516-519
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    • 1996
  • Sub-assembly in ship manufacturing is a sequence of filet joint welding of stiffeners on metal panels and the process is different depending on companies. In this paper, we introduce a new intelligent robotic system of the sub-assembly process in Samsung Heavy Industry, where one shift of 22m * 9m workspace includes one to ten panels and each panel includes up to 10 stiffeners. The inherent problems such as several hundreds of different panels, unstructured task environment and the large scale do not allow a fixed automation, but needs highly intelligent versatile automation. The robotic system is composed of four 14DOF macro-mini robots and a task recognition system. Application of this system has verified the task specification such as low temperature environment(-10.deg. C) and productivity is satisfied successfully.

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A Study on the Exhaust Gas After Treatment for Small Ship (소형선박용 배기가스 후처리장치에 관한 연구)

  • Yi, Chung-Seob;Lee, Chi-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.76-81
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    • 2017
  • In this research, to cope with the exhaust being reviewed to establish legal regulations for domestic small vessels, a basic experiment on an exhaust emissions post-treatment system was conducted to construct the design data required for securing a localized technology. The data was secured based on the arithmetic mean calculated through setting the engine load to 25%, 50%, and 75% and conducting five. A 2800-cc turbo charger diesel-type engine was used in the experiment, and an engine dynamometer was used in the conducted tests. As a result, NOx was reduced by approximately 20% and PM was reduced by approximately 97%. Although the results indicated no significant changes to CO in test mode-1, it was greatly reduced as it transitioned into the next phase.

A Study on the Flow Analysis of Ventilation Louver for Polar Ship (극지운항 선박용 루버 환기창 유동해석에 관한 연구)

  • Yi, Chung-Seob;Chin, Do-Hun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.5
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    • pp.16-22
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    • 2018
  • This study is about flow distribution in ventilation systems used in marine louvers. The flow analysis on a louver installed on the vent of a vessel results in the following conclusions: (a) as the velocity of the fluid entering the louver increases, the pressure drop increases; (b) as the pressure drop increases, it tends to increase following a quadratic function. The velocity was confirmed to decrease at the entrance of the louver. This indicates that as the pressure increases, the velocity decreases, and the velocity of the moving fluid is increasing as it passes through the louver vanes.

A Study on the Flow Characteristic of High Pressure 3/2-Way Valve for a Ship Engine (선박 엔진용 고압 3/2-Way 밸브의 유동특성 연구)

  • Park, Si-Beom;Kim, Jin-Mi;Lee, Chul-Jae;Kang, Jung-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.35-40
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    • 2012
  • The 3/2-way valve supplies the high pressure air to ship engine for starting engine. In this paper, the high pressure 3/2 way valve for ship engine has the goal as reverse engineering by searching the fluid characteristic at this valve. The reverse engineering of 3/2-way valve is measured directly by Verier-calipers and is compared with 3D scanner. The fluid characteristic in this valve is used for a simulation method by ANSYS CFX 12.1. On the contrary, discs and the shaft are as the important components on numerical simulation by controlling the air flow at this valve. The fluid characteristics are seen to make high velocity and complicated vortex around the shaft. And the flow coefficient is calculated in order to apply for industrial field.