• 제목/요약/키워드: Ship Manufacturing Process

검색결과 145건 처리시간 0.021초

부분부하에서 비에스테르화 바이오디젤 5% 혼합유의 성능최적화를 위한 실험계획법 적용에 관한 연구 (A study on the application of DOE for optimization of blending oil with non-esterified biodiesel fuel at partial engine load)

  • 김희중;고대권;양주호;고성위;김영식;정태영;정석호
    • 동력기계공학회지
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    • 제20권2호
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    • pp.51-57
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    • 2016
  • Non-esterified biodiesel fuel is cheaper than esterified that because of a simple manufacturing process that only consists of filtering. Applicability of this on diesel engine with electronic control system was accomplished, then optimization adopting a fractional factorial design and response surface methodology was carried out at 25% and 50% of engine load in this study. Pressure of common rail and injection timing mainly effected on responses as specific fuel oil consumption and nitrogen oxides regardless of engine load. Estimations were 310.3 g/kWh of specific fuel oil consumption and 237 ppm of nitrogen oxides at 25% load, and 233.2 g/kWh of specific fuel oil consumption and 730 ppm of nitrogen oxides at 50% load. Tests to verify these estimations were accomplished and as the results, specific fuel oil consumption was 300.4 g/kWh and NOx was 277 ppm at 25% load and 236.8 g/kWh and 573 ppm at 50% load.

플럭스액의 첨가제에 의한 용융아연도금 공정개선 (Improvement of Hot Dip Galvanizing Process by Additive to Flux Solution)

  • 문경만;정재현;박준무;이명훈;백태실
    • 한국표면공학회지
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    • 제49권6호
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    • pp.513-520
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    • 2016
  • Many surface protection methods have been developed to apply to constructional steels which have been used under severe corrosive environments. One of these methods, hot dip galvanizing is being widely used to the numerous constructional steels such as a guard rail of high way, various types of structural steel for manufacturing ship and for some other industrial fields etc.. Recently, the cost of zinc is getting higher and higher, thus, it is considered that improvement of hot dip galvanizing process to reduce the cost of production should be developed possibly. In this study, additives such as acid cleaning solution, $NH_4OH$, $Al(OH)_3$ and $H_2O_2$ were added to flux solution, and omission of water washing treatment after acid cleaning was investigated with some types of flux solutions added with some additives mentioned above. The decrement of pH by adding the acid cleaning solution could be controlled due to neutralization reaction with addition of $NH_4OH$. The flux solution added with both $NH_4OH$ and $Al(OH)_3$ exhibited nearly the same color and pH value as those of orignal flux solution with no added, and the sample dipped to the flux solution which was added with additives mentioned above indicated a relatively good corrosion resistance compared to other samples. However, the flux solution added with $NH_4OH$, $Al(OH)_3$ and $H_2O_2$ exhibited a different color, sediment and a bad corrosion resistance. Consequently, it is considered that omission of water washing treatment may be able to perform by adding optimum additives to the original flux solution.

구미공업단지의 공장입지와 연계 -제1단지의 경우- (The Spatial Linkage and Complex Location of Kumi Industrial Complex -The Case of No.1 Industrial Complex-)

  • 조성호;최금애
    • 한국지역지리학회지
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    • 제3권1호
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    • pp.183-198
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    • 1997
  • 본 연구는 구미공단 1단지내에 입주하고 있는 공장의 입지과정과 공간연계를 통하여 입지특성을 밝히고 공단내 공장의 전수를 방문하여 면담과 질문지에 의하여 조사하였다. 구미공업단지는 국가의 정책과 인접지역인 대구의 공업특성이 반영되어 전자공업과 섬유공업으로 특화되어 있으며 업종별로 단지가 양분되어 있다. 공장유치정책에 의한 유인효과로 소수의 대기업이 입지함으로써 관련되는 중소기업의 입지를 촉진시켰으며, 섬유공업은 대구에 본사를 둔 분공장이, 전자공업에서는 부품을 생산하는 단일공장이 다수를 정한다. 물자연계에 있어서 섬유공업은 원료구입은 대구와 제품판매는 수출중심으로 해외지역과 연계가 강하며, 전자공업은 원료구입은 타도시와 제품판매는 단지내와 연계가 강하다. 서비스연계도 업종에 따라 차이가 있으며, 고차서비스는 타지역과 저차서비스는 지역내와 연계하고 있다. 구미공단내의 공장은 하청관계가 탁월하여 지방소재 공업단지의 특성을 반영하고 있고 공간적인 관계는 섬유공업은 대구와 전자공업은 공단내의 대기업과 강한 연계관계를 맺고 있다.

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Progress of Composite Fabrication Technologies with the Use of Machinery

  • Choi, Byung-Keun;Kim, Yun-Hae;Ha, Jin-Cheol;Lee, Jin-Woo;Park, Jun-Mu;Park, Soo-Jeong;Moon, Kyung-Man;Chung, Won-Jee;Kim, Man-Soo
    • International Journal of Ocean System Engineering
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    • 제2권3호
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    • pp.185-194
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    • 2012
  • A Macroscopic combination of two or more distinct materials is commonly referred to as a "Composite Material", having been designed mechanically and chemically superior in function and characteristic than its individual constituent materials. Composite materials are used not only for aerospace and military, but also heavily used in boat/ship building and general composite industries which we are seeing increasingly more. Regardless of the various applications for composite materials, the industry is still limited and requires better fabrication technology and methodology in order to expand and grow. An example of this is that the majority of fabrication facilities nearby still use an antiquated wet lay-up process where fabrication still requires manual hand labor in a 3D environment impeding productivity of composite product design advancement. As an expert in the advanced composites field, I have developed fabrication skills with the use of machinery based on my past composite experience. In autumn 2011, the Korea government confirmed to fund my project. It is the development of a composite sanding machine. I began development of this semi-robotic prototype beginning in 2009. It has possibilities of replacing or augmenting the exhaustive and difficult jobs performed by human hands, such as sanding, grinding, blasting, and polishing in most often, very awkward conditions, and is also will boost productivity, improve surface quality, cut abrasive costs, eliminate vibration injuries, and protect workers from exposure to dust and airborne contamination. Ease of control and operation of the equipment in or outside of the sanding room is a key benefit to end-users. It will prove to be much more economical than normal robotics and minimize errors that commonly occur in factories. The key components and their technologies are a 360 degree rotational shoulder and a wrist that is controlled under PLC controller and joystick manual mode. Development on both of the key modules is complete and are now operational. The Korean government fund boosted my development and I expect to complete full scale development no later than 3rd quarter 2012. Even with the advantages of composite materials, there is still the need to repair or to maintain composite products with a higher level of technology. I have learned many composite repair skills on composite airframe since many composite fabrication skills including repair, requires training for non aerospace applications. The wind energy market is now requiring much larger blades in order to generate more electrical energy for wind farms. One single blade is commonly 50 meters or longer now. When a wind blade becomes damaged from external forces, on-site repair is required on the columns even under strong wind and freezing temperature conditions. In order to correctly obtain polymerization, the repair must be performed on the damaged area within a very limited time. The use of pre-impregnated glass fabric and heating silicone pad and a hot bonder acting precise heating control are surely required.

윈치를 활용한 케이블 포설을 중심으로 고찰한 XR 기반 훈련 콘텐츠 도입의 필요성 (Necessity to incorporate XR-based Training Contents Focused on Cable pulling using Winches in the Shipbuilding)

  • 이종민;김종성
    • 한국산업정보학회논문지
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    • 제28권6호
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    • pp.53-62
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    • 2023
  • 본 논문은 국내 조선산업의 요양 재해 현황에 나타난 미숙련 기술인력들의 높은 재해 발생률을 낮추기 위한 방안으로 XR(Extended reality) 기술을 활용한 훈련 콘텐츠 도입의 필요성을 윈치를 활용한 케이블 포설을 중심으로 제시하였다. 국내 조선산업의 요양재해율은 타 제조업에 비해 평균 97.4%(2017~2020)나 높았으며, 특히 조선산업요양 재해의 31.8% 이상이 근속 기간 6개월 미만의 근로자들에게 발생하여 이는 신규입사자들이 업무에 대한 정보 부족과 미숙련도 및 작업환경에 익숙하지 못한 것이 그 원인으로 보인다. 최근 조선산업은 경기 회복으로 많은 신규인력이 유입되고 있으며, 이로 인해 재해 발생률이 높아질 가능성이 있다. 이런 점은 단기간에 신규인력들을 작업환경에 익숙해지는 데 도움이 되는 훈련방법을 도입할 필요가 있음을 말해준다. 국내 조선소의 교육훈련은 용접, 도장, 기계설치, 전기설치 등 특정 기술의 숙련에 치우쳐 있으며 작업환경에 익숙해질 수 있는 훈련은 작업용 2D 도면을 이용하여 선박 건조방법 등을 설명하는 단편적인 교육에 머무르고 있다. 이러한 이유로 현장에서는 다시 OJT(On-the-Job Traning)를 반복 실시하고 있는 실정이다. 본 논문에서는 XR 기술을 활용한 훈련의 도입을 제안하고 구체적인 예로 Unity로 선박에서 윈치를 활용한 케이블 포설(Pulling) 작업 과정을 XR 기반 훈련 콘텐츠로 구현하였다. 개발된 콘텐츠를 활용하면 신규작업자들이 가상공간에서 시뮬레이션을 통해 실제 작업 과정을 미리 경험하고, 이를 통해 신규인력이 작업환경에 익숙해지는 데 도움을 줄 수 있는 보다 효과적인 훈련 콘텐츠가 될 수 있음을 예증하였다.