• Title/Summary/Keyword: Ship Automation

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A basic study on the reuse of shipboard wastewater(I) - The secondary treatment of shipboard wastewater by Sequence Batch Reactor(SBR)- (선박용수의 재사용에 관한 기초연구(I) -연속회분식 반응조를 이용한 선박폐수의 2차처리-)

  • 김인수;김억조;김동근;고성정;안종수
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.4 no.1
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    • pp.41-48
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    • 1998
  • There are several serious problems in treating shipboard wastewater due to special environmental conditions of ship, such as confined space, rolling and pitching, change of temperature and so on. It was suggested that Sequence Batch Reator (SBR) process might be suitable for overcoming above problems in terms of small size, high capacity of treating wastewater and full automation. In this study the SBR process was used for the secondary treatment of shipboard wastewater. The average removal efficiency of DOC, nitrogen, phosphorus and surfactants(MBAS) were studied and the effects of various C/N ration on the efficiency of treatment were investgated. From the experimental results it was convinced that the SBR process would be able to be used as a suitable process for removing organic matters and nitrogen in reuse system of shipboard wastewater.

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Numerical Control System for the Automation of Steel Plate Forming (강판의 곡가공 자동화를 위한 수치제어 시스템)

  • Lee, Joo-Sung;Shin, Sung-Min
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.318-322
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    • 2002
  • In this paper the automatic plate forming system developed by the present research group is introduced, which would be helpful for other researchers. The present system consists of three parts : heating line information generation software, automatic heating apparatus and numerical control system. The numerical control system developed by the present authors is detailed. Performance test for the developed system has been carried out and good results has been obtained. As an extension of the present study, the present automatic plate fanning system will be applied to surfaces found in ship and offshore structure.

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Treatment of ballast water by complex process of advance filtration system

  • Park, Sang-Ho;Kim, In-Soo
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • v.1
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    • pp.387-392
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    • 2006
  • There have been several problems in treating shipboard sewage due to special environmental conditions of ship, such as limited space, rolling and pitching, change of temperature and so on. It was suggested that Sequence Batch Reactor (SBR) might be suitable process for overcome these problems in terms of small size, high capacity of treating wastewater and full automation. In this study a SBR process was employed for biological treatment of organic wastes in the shipboard sewage. This process was able to remove nitrogen and phosphorus as well as organic matter efficiently. More than 95% of chemical oxygen demand(COD) were removed. In addition, about 97% of total nitrogen (T-N) was reduced. The total phosphorus(T-P) reduction averaged 93%. A disturbance operation caused by the treatment of Methylene Blue Active Substances(MBAS) was not observed.

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Simulation-based Evaluation of Container Stacking Strategy for Horizontal Automated Block (자동화 수평 배치 블록을 위한 시뮬레이션 기반 컨테이너 장치 전략 평가)

  • Kim, Min-Ju;Park, Tae-Jin;Kang, Jae-Ho;Ryu, Kwang-Ryel;Kim, Kap-Hwan
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • v.29 no.1
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    • pp.359-367
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    • 2005
  • In order to increase the productivity of container terminals, automation is being considered seriously in nowadays. A yard is usually automated by running autumated RMGs (rail mounted gantries) which may require somewhat a different stacking strategy to archive a better performance. In this paper, we present a simulation model for RMGs and summarize experimental results with two different stacking strategies applied to a horizontal block which has two non-crossable RMGs. The concentrating strategy, which stacks containers belong to a single ship together and dedicateds each RMG to either ship services or external truck services, showed a good performance in ship unloading. In the contrast, the distributing strategy, which partitions a block into two regions and binds each RMG to one of the regions to improve the productivity of ship services by running each RMG alternately, is suggested for blocks of exporting.

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Study on Temperature Distribution for Various Conditions of Moving Heating Source During Line Heating Process (선상가열시 이동열원 조건에 따른 가열 판재의 온도분포에 관한 연구)

  • Choi, Yoon-Hwan;Lee, Yeon-Won;Choi, Kwang
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.5
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    • pp.617-624
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    • 2010
  • Line heating is a manufacture method, which was widely used to machining a curved surface in the ship construction. The qualities using by line heating are very difference compare to the proficiency level of the engineer. So it's mainly depend on the automation equipment instead of the proficiency level engineer. In this study, it would be investigate the temperature distribution of the heating plate, which was used by the automation equipment according to line heating. The main factors are the moving velocity of the heating source, strength and the heating method separately, in temperature distribution while line heating. In this paper, it was investigated the temperature change with the vary of each three variables. The numerical result showed that peak temperature decrease if the moving velocity of the heating source increased. It can also calculate the change quantitatively that the peak temperature and temperature distribution changed linearly with the vary of the heating source.

Manufacturing Information Calculation System for Production Automation of 3-dimensional Template Used to Evaluate Shell Plate Completeness (선체 곡판 완성도 평가용 3차원 곡형의 제작 자동화를 위한 생산 정보 산출 시스템)

  • Ryu, Cheolho;Son, Seunghyeok;Shen, Huiqiang;Kim, Youngmin;Kim, Byeongseop;Jung, ChangHwan;Hwang, InHyuck;Shin, Jong-Gye
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.2
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    • pp.136-143
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    • 2018
  • 3-D templates are produced to evaluate completeness of the shell plates during the forming process, which is an essential step for the ship production. They are mostly produced in advance during the detail/production design stage, but occasionally they are requested by the shell plate forming department, because it is impossible to predict accurately the necessities of them at the design stage. This results in a huge loss of man-hour and a bottleneck. In order to resolve this issue while reducing the dependence on other department, the process of manufacturing the 3-D templates needs to be automated. Therefore, this study proposes an automatic system that calculates the manufacturing information of the 3-D templates with only geometric information of the shell plates. The system considers the thickness and the cutting method of the parts of the 3-D templates and some options are provided to reflect the intention of the worker.

Prototype of the Automated Curved Hull Forming System based on Systems Engineering Process (시스템엔지니어링 기반 선체 곡가공 자동화 시스템 프로토타입 개발)

  • Noh, Jac-Kyou;Oh, Dae-Kyun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.17 no.3
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    • pp.275-281
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    • 2011
  • One of the major technology issues in the ship production processes is the curved hull forming process that is a bottle neck and performed by experienced workers. In order to automate the curved hull forming process, there are a lot of attempts to develop the automation system by many shipbuilding companies and academic labs. However they have some problems which put the developed system in the difficulties to be used and maintained in the yard. In this paper, the problems are formed and solved by using tailored Systems Engineering Process which consists of four steps, those are requirement definition, system design, implementation of subsystem and components, and system integration and verification. A prototype for the proposed system development methodology is implemented. From the consideration of the prototype implemented, it is verified that this methodology can be an alternative to solve the problems.

Development of software for computing forming information using a component based approach

  • Ko, Kwang-Hee;Park, Jung-Seo;Kim, Jung;Kim, Young-Bum;Shin, Jong-Gye
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.1 no.2
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    • pp.78-88
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    • 2009
  • In shipbuilding industry, the manufacturing technology has advanced at an unprecedented pace for the last decade. As a result, many automatic systems for cutting, welding, etc. have been developed and employed in the manufacturing process and accordingly the productivity has been increased drastically. Despite such improvement in the manufacturing technology, however, development of an automatic system for fabricating a curved hull plate remains at the beginning stage since hardware and software for the automation of the curved hull fabrication process should be developed differently depending on the dimensions of plates, forming methods and manufacturing processes of each shipyard. To deal with this problem, it is necessary to create a "plug-in" framework, which can adopt various kinds of hardware and software to construct a full automatic fabrication system. In this paper, a framework for automatic fabrication of curved hull plates is proposed, which consists of four components and related software. In particular the software module for computing fabrication information is developed by using the ooCBD development methodology, which can interface with other hardware and software with minimum effort. Examples of the proposed framework applied to medium and large shipyards are presented.

Development of Multi-channels NMEA0183 Indicator System (다채널 NMEA0183 인디케이트 시스템 개발)

  • Kim, Gwan-Hyung;Oh, Am-Suk
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.15 no.11
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    • pp.2327-2332
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    • 2011
  • Recently, the increase of loading amount on cargo ships due to the automation of loading process results in much complex ship operation. For this reason, NMEA-0183 based on RS-422,485 and NMEA-2000 based on CAN communication methods have been usually used as a standardized method in the marin electric interfacing equipments. In this paper, a general NMEA-0183 protocol was designed to support 7-channel NMEA-0183 serial communication data, which can receive 3-channel 16 bits ADC and 2-channel pulse using SPI(Serial Peripheral Interface). In particular, this method was designed for ship communication requires 7 important factors. Also in this study, using the minimization of the proposed method and realizing the monitoring system based on PC, the effectiveness of multichannel indicator system was proposed.

An Application of XML Based Manufacturing Information for Forming Shop (XML을 이용한 곡면 가공 시스템의 정보 구조화에 관한 연구)

  • Ha, Kwang-Cheol;Lee, Jang-Hyun;Oh, Dae-Kyun;Shin, Jong-Gye;Ryu, Cheol-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.41 no.6
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    • pp.126-133
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    • 2004
  • As the automation of ship production system proliferates, it is unavoidable to move the real machinery, facility, application software, and virtual environment from the heterogeneous data environment to the integrated one. However, it is a prevailing situation that each component operates under the different environment, due to the inability of interchanging the data in a structured manner between the components. The issue is obstacles to improvement of the application system. To facilitate seamless exchange of data among the manufacturing systems, STEP, PDML, and XML has been tried by other studies. This study has investigated how XML data can be applied to exchange the data among the ship production system components. XML data is applied to the forming shop in shipyard to overcome the present difficulties on sharing and exchanging of the information. An example of forming information is represented by XML to demonstrate the feasibility of the proposed approach. In addition, an application of XML information applicable to virtual factory and electronic work order sheet is included.