• Title/Summary/Keyword: Shell-and-Tube

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Flow-Induced Vibration Test in the Preheater Region of a Steam Generator Tube Bundle

  • Kim, Beom-Shig;Hwang, Jong-Keun
    • Nuclear Engineering and Technology
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    • v.29 no.1
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    • pp.85-91
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    • 1997
  • Cross-flow existing in a shell-and-tube steam generator can cause a tube to vibrate. There are four regions subjected to cross-flow in Yonggwang units 3 and 4 (YGN 3 and 4) steam generators, which are of the same design as the steam generators for Palo Verde nuclear power plant Palo Verde units 1 and 2 steam generators have experienced localized oar at the comers of the cold side recirculating fluid inlet regions. A number of design modifications were made to preclude tube failure in specific regions of YGN 3 and 4 steam generators. Therefore, flow induced vibration experiments were done to determine the vibration magnitude of tubes in the economizer tube free lane region. The objective of this experiment is to demonstrate that the tube displacement is less than 0.01 inch rms at 100% of full power flow and to quantify the remaining design margin at 120ft and 140% of full power flow.

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Fluidelastic Instability of Flexible Cylinders in Tube Bundle Subjected to Cross Air-flow (공기-횡 유동장에 놓인 유연성 실린더 관군의 유체탄성 불안정)

  • Sim, Woo-Gun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.6 s.123
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    • pp.498-506
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    • 2007
  • Using wind tunnel, experimental approaches were employed to investigate fluidelastic instability of tube bundles, subjected to uniform cross flow. There are several flow-induced vibration excitation mechanisms, such as fluidelastic instability, periodic wake shedding resonance, turbulence-induced excitation and acoustic resonance, which could cause excessive vibration in shell-and tube heat exchanges. Fluidelastic is the most important vibration excitation mechanism for heat exchanger tube bundles subjected to cross flow. The system comprised of cantilevered flexible cylinder(s) and rigid cylinders of normal square array, In order to see the characteristics of flow in tube bundles, particle image velocimetry was used. From a practical design point of view, Fluidelastic instability may be expressed simply in terms of dimensionless flow velocity and dimensionless mass-damping. The threshold flow velocity for dynamic instability of cylinder rows is evaluated and the data for design guideline is proposed for the tube bundles of normal square array.

Study on Performance Evaluation of Oscillating Heat Pipe Heat Exchanger for Low Temperature Waste Heat Recovery

  • Bui, Ngoc-Hung;Kim, Ju-Won;Jang, In-Seung;Kang, Jeong-Kil;Kim, Jong-Soo
    • International Journal of Air-Conditioning and Refrigeration
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    • v.11 no.2
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    • pp.73-81
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    • 2003
  • The performance of heat exchanger using oscillating heat pipe (OHP) for low temperature waste heat recovery was evaluated. OHP used in this study was made from low finned copper tubes connected by many turns to become the closed loop of serpentine structure. The OHP heat exchanger was formed into shell and tube type. R-22 and R-141b were used as the working fluids of OHP with a fill ratio of 40 vol.%. Water was used as the working fluid of shell side. As the experimental parameters, the inlet temperature difference between heating and cooling water and the mass velocity of water were changed. The mass velocity of water was changed from 30 kg/$m^2$s to 92 kg/$m^2$s. The experimental results showed that the heat recovery rate linearly increased as the mass velocity and the inlet temperature difference of water increased. Finally, the performance of OHP heat exchanger was evaluated by $\varepsilon$-NTU method. It was found that the effectiveness would be 80% if NTU were about 1.5.

A Study on the Fluid Mixing Analysis for Proving Shell Wall Thinning of a Feedwater Heater (급수가열기 동체 감육 현상 규명을 위한 유동해석 연구)

  • Kim, Kyung-Hoon;Hwang, Kyeong-Mo;Kim, Sang-Nyung
    • Journal of ILASS-Korea
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    • v.9 no.4
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    • pp.24-30
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    • 2004
  • Feedwater flowing tube side of number 5 high pressure feedwatrr heaters was heated by extracting steam from high pressure turbine and draining water from moisture separators and number 6 high pressure feedwater heaters and supplied into steam generators. Because the extracting steam from the high pressure turbine is two phase fluid of high temperature, high pressure, and high speed and flows to inverse direction after impinging to impingement baffle. the shell wall of the number 5 high pressure feedwater heater may be affected by flow accelerated corrosion. On May 14, 1999, Point Beach Nuclear Plant (PBNP) with operating at full power experienced a steam leak from rupture of shell side of number 4B feedwater heater. Also, d domestic nuclear power plant experienced a severe wall thinning of shell side of number 5A and 5B feedwater heaters. This paper describes the fluid mixing analysis study using PHOENICS code in order to get at the root of the shell wall thinning of the feedwater heaters. The sections included in the fluid mixing analysis model are around the number 5h feedwater heater shell including the extracting pipeline. To identify the relation between the local velocities and wall thinning. the local velocities according to the analysis results were compared with the distribution of the shell wall thickness by ultrasonic test.

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Study on Nosing Method for Large Size Tube Formed Body (대형 튜브성형체의 노징 공법 연구)

  • Cho, C.Y.;Park, Z.S.;Lee, J.O.;Jeong, D.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.408-411
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    • 2009
  • The plastic working process is a well-known molding method to produce products with good mechanical properties whilst reducing material loss and production time at the same time. Among those methods, the nosing process is commonly used for valves, tubes and ammunition which require high mechanical properties since it provides change in shape without additional mechanical process, minimum material loss during the post-process and superior properties. However, high manufacturing cost and time are required for the large-size tubes due to the multi-step nosing processes. In addition, there are some potential risks due to the buckling and property variation caused by the nosing process, too. Therefore, the shell nosing process is investigated and used in this study in order to resolve the problems described previously. Thus, we could obtain the process with lower cost and improved efficiency by means of the shell nosing process.

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Seismic Behavior of High-Strength Concrete Square Short Columns Confined in Thin Steel Shell

  • Han, Byung-Chan;Yun, Hyun-Do;Chung, Soo-Young
    • KCI Concrete Journal
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    • v.12 no.1
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    • pp.23-34
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    • 2000
  • Experiments were carried out to investigate the seismic behaviors, such as lateral strength, ductility and energy-dissipation capacity. of high-strength concrete (HSC) square short column confined in thin steel shell. The primary objective of the study was to investigate the suitability of using HSC square columns confined in thin steel shell in region of moderate-to-high seismic risk. A total of six columns, consisting of two ordinarily reinforced concrete square short columns and four reinforced concrete square short columns confined in thin steel shell was tested. Column specimens, short columns in a moment resisting frame with girder. were tested under a constant axial and reversed cyclic lateral loads. To design the specimens. transverse reinforcing methods, level of axial load applied, and the steel tube width-thickness ratio (D/t) were chosen as main parameters. Test results were also discussed and compared in the light of improvements in general behaviors, ductility, and energy-absorption capacities. Compared to conventionally reinforced concrete columns, the HSC columns confined in thin steel shell had similar load-displacement hysteretic behavior but exhibited greater energy-dissipation characteristics . It is concluded that, in strong earthquake areas, the transverse reinforcing method by using a thin steel shell (D/t=125) is quite effective to make HSC short columns with very strong and ductile.

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Open Die Forging of Steel Forgings for the Large Pressure Vessel (대형 압력용기 단강품의 자유단조)

  • 김동권;김재철;김영득;김동영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.756-759
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    • 2003
  • Steam Generator is one of the most important structural part of nuclear power plant. It is manufactured by welding process of various steel forgings such as shell, head, torus and tube sheet. These steel forgings have been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced open die forging status and investigated forging method of the ultra large steel forgings which is used for the steam generator of 1000MW nuclear power plant. For the same thing. the type of steel forgings consisting steam generator is classified by shell, head, torus and tube sheet. And corresponding forging processes of the steel forgings have been investigated.

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A Study on the Design of Three-Dimensional Bending Machine (3차원 Bending Machine 설계에 관한 연구)

  • Lee, Choon-Man;Lim, Sang-Heon;Park, Dong-Keun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1852-1857
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    • 2003
  • This study is concerned about the development of three-dimensional bending machine for heat exchanger. Recently, three-dimensional bending is required for various heat exchanger. The purpose of this study is design of three-dimensional bending machine by analysis of bending process and structural analysis simulation. The analysis is carried out by FEM simulation using DEFORM and CATIA V5 software. The copper-tube is modeled by shell elements and the machine is modeled by placing proper shell and solid finite elements and fictitious mass properties to represent the real one. The final results of analysis are applied to the design of three-dimensional bending machine and the machine is successfully developed.

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A Numerical Analysis on the Transient Heat Transfer in a Heat Exchanger Pipe Flow

  • Chang, Keun-Sun;Kweon, Young-Chel;Jin, Seong-Ryung
    • Nuclear Engineering and Technology
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    • v.32 no.1
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    • pp.46-56
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    • 2000
  • Numerical results are presented for the 2-dimensional turbulent transient heat transfer of the shell/tube heat exchanger with a step change of the inlet temperature in the primary side. Heat transfer boundary conditions outside the pipe are given partially by the convection heat transfer conditions and partially by insulated conditions. Calculation results were obtained by solving the unsteady two-dimensional elliptic forms for the Reynolds-averaged governing equations for the mass, momentum and energy. Finite-difference method was used to obtain discretization equations, and the SIMPLER solution algorithm was employed for the calculation procedure. Turbulent model used is the algebraic model proposed by Cebeci-Smith. Results presented include the time variant Nusselt number distribution, average temperature distribution and outlet temperatures for the various inlet temperatures and flow rates.

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Modeling of Water Transport in Porous Membrane for PEMFC Humidifer (PEMFC 가습기 용 다공성 중공사막의 물전달 모델링)

  • Hwang, Jun Y.;Park, J.Y.;Kang, K.;Kim, J.H.;Kim, K.J.;Lee, M.S.
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.96.2-96.2
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    • 2011
  • Water transport through the microporous membrane was modeled considering capillary condensation as well as capillary flow in porous media as a function of pore diameter and relative humidity at the surface. The present model was adopted by the numerical simulation of non-isothermal, non-homogenous flow in a shell and tube typed gas to gas membrane humidifier for PEMFC (proton exchange membrane fuel cell) and the result shows good agreement with experimental data.

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