• 제목/요약/키워드: Sheet characteristic

Search Result 259, Processing Time 0.021 seconds

Plastic Deformation Characteristic of AZ31 Magnesium Alloy Sheet (AZ31 마그네슘 합금판재의 소성변형특성)

  • Park J. G.;Kuwabara T.;You B. S.;Kim Y. S.
    • Transactions of Materials Processing
    • /
    • v.14 no.6 s.78
    • /
    • pp.520-526
    • /
    • 2005
  • In recent years, there has been a growth of the manufacture and application of magnesium products because of its small specific gravity as well as its relatively high strength. However, there are so many studies to assure good formability because magnesium sheet alloy is difficult to form. In this study, uniaxial tensile and biaxial tensile tests of AZ31 magnesium sheet alloy with thickness of 1.2mm were performed at room temperature. Uniaxial tensile tests were performed until $7{\%}$ of engineering strain. Lankford values and stress-strain curve were obtained. Biaxial tensile tests with cruciform specimen were performed until the breakdown of the specimen occurs. The yield loci were calculated by application of plastic work theory. The results are compared with the theoretical predictions based on the Hill and Logan-Hosford model. In this study, Hill's 1979 yield function for the case of m=2.8 and Logan-Hosford yield function for the case of M=8 give good agreements with experimental results. However, next study will be performed at warm-temperature because the specimens are broken under the $0.5{\%}$ of equivalent strain at biaxial tensile test.

Development of Precise Shearing Mechanism on Thin Sheet for Laser Welding (Analysis of Precise Shearing Process using FEM (레이저 용접을 위한 박판재의 정밀 전단 메카니즘 개발 (유한요소법을 이용한 정밀 전단 공정해석))

  • 표창률;전병희;조명래
    • Journal of the Korean Society of Safety
    • /
    • v.14 no.4
    • /
    • pp.53-59
    • /
    • 1999
  • Recently, Tailor Welded Blank (TWB) is widely used in automotive industry since the transformation characteristic of its material can be changed. However, clearance between welding surfaces becomes the important factor which affect the quality of the laser weld, causing difficulties in preparing the sheet. The objective of this paper is to systematically evaluate the effects of previously presented fracture criterion and shearing condition on precise mechanical shearing simulation result. For this purpose, a parametric study was peformed to investigate the effect of finite element size and fracture criterion on simulation result. Also, in order to predict the optimum shearing condition, effect of shearing conditions such as clearance and punch radius on the shear plane shape was evaluated.

  • PDF

Simultaneous Optimization of Multiple Quality Characteristics in Laser Beam Cutting Using Taguchi Method

  • Dubey, Avanish Kumar;Yadava, Vinod
    • International Journal of Precision Engineering and Manufacturing
    • /
    • v.8 no.4
    • /
    • pp.10-15
    • /
    • 2007
  • Taguchi methods have been used for a long time to improve the product quality and process performance of a manufacturing system, Few researchers have applied this methodology in laser beam cutting (LBC) of sheet metals and found the considerable improvement in cut qualities. In all experimental investigations of LBC so far, the objective was to optimize the single quality characteristic at a time. In this paper the simultaneous optimization of multiple quality characteristics such as Kerf width and material removal rate (MRR) during pulsed Nd:YAG LBC of thin sheet of magnetic material (high Silicon-steel) has been presented using Taguchi's quality loss function. The results show the considerable improvement in multiple S/N ratio as compared to initial cutting condition. Also, the comparison of results from single and multi-objective optimization have been presented and it was found that the loss in quality is always possible shifting from single quality to multiple quality optimization.

Press Formabilities of Aluminum Sheets for Autobody Application (차체용 알루미늄 판재의 프레스 성형성)

  • Kim, Y.S.;Kim, K.S.;Kwon, N.C.
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.2 no.1
    • /
    • pp.73-83
    • /
    • 1994
  • Press formabilities of aluminum sheets for automobile body were investigated. Plane strain stretching test (called RIST-PSST), cupping test and U bending test were performed to assess the press formability of aluminum sheets respectively. The results showed that aluminum sheets are generally inferior to cold-rolled steel sheet of deep drawing quality (CSP3N) in press formability. The limiting punch height (LPH) and limiting plane strain (FLCo) of aluminum sheets are 50%-70% level compared to that of CSP3N. Moreover, the limiting drawing ratios(LDR) of aluminum sheets are ranged between 1.95 and 2.1. The poor press formability of aluminum sheets is responsible for low values of total elongation and plastic anisotropy parameter in tensile characteristic. The shape fixability of aluminum sheets evaluated in U bending test is very poor due to its low elastic modulus compared to CSP3N.

  • PDF

The Characteristic of Fatigue Crack Propagation of Laser Welded Sheet Metal for Automobile Body Panel (자동차 차체제작용 레이저 용접 판재의 피로균열 전파 특성)

  • 곽대순;권윤기;오택열;이경엽;강연식
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.9 no.3
    • /
    • pp.181-189
    • /
    • 2001
  • For the Tailor Welded Blank sheet used fur automobile body panel, the characteristics of fatigue crack propagation behavior were studied. The thickness of specimen was machined to be same (0.9+0.9mm) and different (0.9+2.0mm). As a base test, mechanical properties around welding zone were examined. The results indicated that there were no significant decreases in mechanical properties, but hardness around welding bead is 2.3 times greater than base material. The crack propagation rate was noticeably decreased around welding line and rapidly increased as it passed by welding line. Reviewing the shape of the crack propagation, crack width around welding line was wide around the welding zone due to retardation of crack growth, but it became narrow passing welding line due to decreased toughness. Elasto-Plastic analysis was performed by finite element analysis fur explaining the test results.

  • PDF

Design, Manufacture and Characteristic Experiment of a Superconducting power Supply with Superconducting Excitation Coil (초전도여자기를 이용한 초전도전원장치의 설계.제작 및 특성해석)

  • Chu, Yong;Kim, Ho-Min;Yoon, Yong-Soo;Ko, Tae-Kuk;Han, Tae-Su
    • Progress in Superconductivity and Cryogenics
    • /
    • v.2 no.1
    • /
    • pp.14-18
    • /
    • 2000
  • This paper describes a series of experiments to investigate the operational characteristics of a superconducting power supply with superconducting excitation coil. In this experiment, the superconducting excitation coil is introduced to control the pole-flex in the air gap of the machine. The operating current of the superconducting powder supply is designed to have the value of 300 [A] for the rotational speed of 600 rpm. Sensors installed on the Nb sheet yield the information on the spatial and temporal behaviors of the magnetic field in spot and on the characteristics of the superconducting power supply.

  • PDF

Effects of Particle Size Distribution of Alumina on Behaviors of Tape Casting (테이프 케스팅 거동에 미치는 알루미나의 입도분포의 영향)

  • 윤원균;김정주;조상희
    • Journal of the Korean Ceramic Society
    • /
    • v.34 no.11
    • /
    • pp.1173-1181
    • /
    • 1997
  • Effects of particle size distribution of alumina ceramics on behaviors of tape casting were investigated with emphases on the rheological characteristic of slurry, green density, green sheet strength, and sintering density. For the control of particle size distribution of alumina, the commercial grade low soda alumina, which had different mean particle size of 3.58 ${\mu}{\textrm}{m}$ and 0.42 ${\mu}{\textrm}{m}$, were chosen and blended together. As results, the mixing of 80 wt% fine powder and 20 wt% coarse powder(designated to FC20) led to the increase of packing density and strength of green sheet, and made it easy to handle during processing without lowering of sintering density. Besides, the pseudoplastic behavior of slurry decreased with increase of the fraction of coarse alumina powder.

  • PDF

An Experimental Study on the Spray Characteristics of Deflector Nozzle (충돌형 노즐의 분무특성에 관한 실험적 연구)

  • Kim K. H.;Choi Y. H.;Yoon S. J.
    • Proceedings of the KSME Conference
    • /
    • 2002.08a
    • /
    • pp.291-294
    • /
    • 2002
  • This study describes the external spray characteristics of deflector nozzle such as the breakup procedures of liquid sheet, spray angle, discharge coefficient and bubble behaviors of spray and SMD at deflector nozzle. In order to visualize the spray behaviors shadow graphy technique were used. According to the increase of injection pressure, development of the spray passes through the dribbling, distoted jet, closed bubble due to the contraction by surface tension forces, the bubble opens into hollow tulip shape, and the curved surface straightened to form a conical sheet like as the simplex swirl atomizer. Spray cone angle was nearly 90 deg. Variations of SMD were examined in order to describe the dependency of SMD on the injection pressure and orifice diameter. The shape of deflector and oriffice diameter had an effect on the discharge coefficient.

  • PDF

External Spray Characteristics of Deflector Nozzle (충돌형 노즐의 분무형상 연구)

  • Kim, K.H.;Choi, Y.H.;Yoon, S.J.
    • Journal of ILASS-Korea
    • /
    • v.7 no.1
    • /
    • pp.29-35
    • /
    • 2002
  • This study describes the external spray characteristics of deflector nozzle such as the breakup procedures of liquid sheet, spray angle, breakup length and bubble behaviors of spray at deflector nozzle. In order to visualize the spray behaviors shadow graphy technique were used. According to the increase injection pressure, deveopment of the spray passes through the dribbling, distoted jet, closed bubble due to the contraction by form a conical sheet like as the simplex swirl atomizer. As trying the analysis of the ratio of bubble length and width it was found that the ratios is comparable. Spray cone angle was nearly $90^{\circ}$.

  • PDF

Dependance of the Process Parameters on the Characteristic of the ITO Thin Films (ITO 박막의 공정변수에 따른 특성 연구)

  • 김소라;서정은;김상호
    • Journal of the Korean institute of surface engineering
    • /
    • v.37 no.3
    • /
    • pp.158-163
    • /
    • 2004
  • ITO thin film was deposited on the glass by RF magnetron sputtering. Dependance of the process parameters such as thickness, target-to-substrate distance, substrate temperature and oxygen partial pressure on the transmittance and electrical resistance of ITO film were investigated. The deposition conditions for getting better optical and electrical ITO characteristics were the 1800-$2300\AA$ thickness, 65mm substrate-to-target distance, $350^{\circ}C$ substrate temperature and 8% oxygen partial pressure. At these conditions, the transmittance and sheet resistance of the ITO film were 83.3% and 77.86Ω/$\square$, respectively.