• Title/Summary/Keyword: Sheet Width

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Stencil cutting process by Nd:YAG laser- (I) Estimation of kerf width by neural network (Nd:YAG 레이저를 이용한 스텐실 절단공정- (I) 신경회로망에 의한 절단폭 예측)

  • 신동식;이제훈;한유희;이영문
    • Laser Solutions
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    • v.3 no.3
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    • pp.13-19
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    • 2000
  • The stencil is a thin stainless sheet in which a pattern is formed, which is placed on a surface of plate to reproduce the pattern of electric circuit. Conventionally the stencil has been produced by etching process. This process has many anti-environmental factors. In this study, Nd : YAG laser cutting process has been applied for stencil manufacturing. The study is focused on estimating kerf width of laser cut stencil by E.B.P.(Error Back-Propagation). This algorithm is good for estimating target value from input value. In this paper, target value was kerf width, and input values were frequency, pulse width, cutting speed and laser power. E.B.P. after teaming input and target could estimate kerf width from some variables precisely.

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Measurement of Adhesion Strength for Ceramic Sheet (세라믹 박판의 접착 강도 측정)

  • Huh, Y.H.;Kim, D.I.;Kim, D.J.;Lee, K.;Kim, D.
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1798-1802
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    • 2007
  • Adhesion strength of single layer ceramic capacitor sheet was measured using a peel testing system developed in this study. The peel test specimens with various dimensions were prepared from the ceramic sheet cast on the PET film. In peel test, the sheet specimen was adhered on the glass jig floating on the liquid media, which was designed to minimize the friction, and the specimen was then pulled up by micro-actuator. During the separation of the sheet from the PET film, peel force was measured. To normalize the testing condition, 3 different widths of the specimen were selected: 5, 10 and 20 mm. was used Furthermore, testing speed effect was investigated in this study. From the resullts using various testing conditions, the standard method for the peel strength testing may be suggested. Based on the testing condition, effect of peel angle on the strength was experimentally examined. It was found that the adhesive strength for the ceramic sheet is nearly identical, irrespective of the specimen width ranged from 5 to 20 mm, while the adhesive strength was increased with increasing testing speed. Furthermore, the strength was shown to be dependent on the peel angle.

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Application of Amorphous wire to ECT(Eddy Current Testing) Probe (아몰퍼스 와이어의 ECT probe 적용에 대한 검토)

  • Kim, Y.H.;Shin, K.H.;SaGong, Gun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.08a
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    • pp.47-51
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    • 2002
  • ECT(eddy currentign testing) is very effective technique to detect a flaw within a conductor. Co-based amorphous wire was used as a sensor head. The wire has almost 0 magneto-striction and high permeability. An uniform magnetic field was applied to 1mm thick copper plate and $25{\mu}m$ thick aluminum sheet conductor using spiral typed coil The size of the coil has $40mm{\times}40mm$ outer width and $8mm{\times}8mm$ inner width. The copper plate and aluminum sheet has 0.5mm and 0.1mm wide gap, respectively. The frequency range of applied field was 100kHz-600kHz. The induced voltage difference of 2.5mV was obtained in the maximum voltage and minimum one measured across the gap of the 1mm thick conductor. In the case of aluminum sheet, 0.4mV was obtained. From this results, the effectiveness of Co-based amorphous wire was confirmed in the ECT technique.

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Simultaneous Optimization of Multiple Quality Characteristics in Laser Beam Cutting Using Taguchi Method

  • Dubey, Avanish Kumar;Yadava, Vinod
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.4
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    • pp.10-15
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    • 2007
  • Taguchi methods have been used for a long time to improve the product quality and process performance of a manufacturing system, Few researchers have applied this methodology in laser beam cutting (LBC) of sheet metals and found the considerable improvement in cut qualities. In all experimental investigations of LBC so far, the objective was to optimize the single quality characteristic at a time. In this paper the simultaneous optimization of multiple quality characteristics such as Kerf width and material removal rate (MRR) during pulsed Nd:YAG LBC of thin sheet of magnetic material (high Silicon-steel) has been presented using Taguchi's quality loss function. The results show the considerable improvement in multiple S/N ratio as compared to initial cutting condition. Also, the comparison of results from single and multi-objective optimization have been presented and it was found that the loss in quality is always possible shifting from single quality to multiple quality optimization.

The study on the weldability of STS 304 thin sheet by GTAW Process (STS 304 극박판의 TIG 용접성에 관한 연구)

  • 정호신;성상철;박영대
    • Proceedings of the KWS Conference
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    • 1998.05a
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    • pp.150-154
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    • 1998
  • The purpose of this paper is to investigate optimum welding conditions of STS 304 thin sheet by GTA welding and control 6 $\delta$--fenite which is harmful in mechanical processing, corrosion problem and can be formed brittle a phase in using long term at high temperature. One series of automatic welds was made using argon plus 10, 20, 30 % nitrogen to ensure a fully austenite deposit. Results obtained were summarized as follows: 1) 6 $\sigma$ferrite content in the weld metals is influenced largely by the nitrogen content. 2) Additions of nitrogen to the shielding gas can significantly reduce the amount of retained delta ferrite and result in an increase in hot cracking. 3) Bead width was increased when Ar + $N_2$ shielding gas was used and travel speed was increased. 4) Ar+$N_2$ shielding gas made weld metal ductile and reduce 6 -$\delta$-ferrite.

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Structural behavior of R/C Beam Strengthened with Steel Plate, Carbon Fiber Sheets, and Carbon Fiber Laminate. (강판, 탄소섬유쉬트, 탄소섬유판으로 휨보강된 천근콘크리트보의 구조적 거동)

  • Lee, Young-Jea;Moon, Heui-Jeung;Lee, Kyung-Un;Jung, Sang-Jin;Chung, Lan
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.691-696
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    • 1997
  • In recent years, stengthening of beam by steel plate, carbon fiber sheets, and carbon fiber laminate is spotlighted in order to repair and rehabilitation of R/C structures. In this study, 3 method of rehabilitation technic are analyzed from the tests. Test parameters are the width of cracks, the method of repair and rehabilitation, the magnitude of existing load. Deflection, failure load, strains of reinforcing bar, strains of sheet and plates are measured during tests. The failure mode and ultimate load are analyzed from these measured data. Test result shows that the width of cracks and the magnitude of existing load do not make any difference of ultimate flexural capacity.

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Optimal Design of Lenticular Lens Sheet for the 3D Display on TFT-LCDs (TFT-LCD의 3차원 영상출력을 위한 렌티큘러 렌즈 최적설계)

  • Kim, Il-Joo;Park, Woo-Sang
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.22 no.3
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    • pp.257-261
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    • 2009
  • In this study, we have researched the optimum design method of the lenticular lens sheet for 3D displays on a TFT-LCD panel, to offer a more stable stereoscopic image, improved 3D quality, and a wider viewing zone. Especially, we have defined the viewing zone width (a parameter denoted as Z) to apply it to the optimum design. The results of this new design method have been compared with the existing design method. As a result, it is revealed that the proposed design method improves the stereoscopic image quality by reducing the black matrix zone width.

Prediction of Recrystallization Behaviors in Steel Sheet during Hot Rolling Process (열간압연 중 발생하는 강판재 내의 재결정 거동 예측)

  • Lee, Jung-Seo;Park, Jong-Jin
    • Transactions of Materials Processing
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    • v.7 no.2
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    • pp.150-157
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    • 1998
  • Recently the SPPC technology is being developed in steel rolling industries for the purpose of enhancing mechanical properties of rolled sheets. The technology is to produce steel sheets with finer and more uniformly distributed grains by prediction of recrystallization behaviors and on-line control of rolling parameters during hot rolling process. In this study a finish rolling process was analyzed by a three-dimensional rigid-thermoviscoplastic finite element method and recrystallization behaviors of several locations in the sheet were predicted by Sellars equations. As a result it was found that the initial grain size of 84 ${\mu}m$ became $21-23\;{\mu}m\;20-22{\mu}m\;and\;18-20{\mu}m$ at front middle and end portions of the sheet respectively. It was also found that variations of the grain size became $$0.6{\sim}2{\mu}m\;and\;10{\mu}\mum$$ in thickness and width directions respectively.

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Behavior of Surface Oxide on the Cold Rolled Steel Sheet and its Phosphatability (강판의 산화막 거동 및 인산염처리성의 평가)

  • Kim, H. J.
    • Journal of the Korean institute of surface engineering
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    • v.29 no.3
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    • pp.203-210
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    • 1996
  • The purpose of this study is to investigate behavior of surface oxide on the cold rolled sheet used for the drum material and its phosphatability. Phosphatability is dependent of the characteristics of surface oxide on the cold-rolled sheet and can be estimated by using the electrochemical method and measuring $\tau$ value which is the time to be exposed to substrate Fe. $\tau$ value is varied with the steel composition, width direction of the sheet and SPM length. The good phosphatability and uniform surface color can be obtained by increasing SPM elongation and decreasing FCS temperature.

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Process Improvement of Automobile Die using AutoBlank (오토블랭크를 이용한 자동차 금형의 공정개선)

  • LIM J. Y.;Kim S. J.;Lee J. M.;Kim H. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.358-363
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    • 2001
  • In sheet metal forming, material cost and die process number are very important manufacturing process for an economic die-making. In this report on implemention of a computer aided sheet-metal nesting program for nesting of irregular shaped blank on ae coil strip of limit width. The result of the computing in the nesting program reduced material cost and die process number.

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