• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1995.03a
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• pp.211-223
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• 1995

The purpose of the present study is to examine shearing mechanism through rigidplastic finite element analysis. Difficulties arise in simulating shearing process due tothe narrow shear band formation andlackof proper fracture resolve these difficulties by using adaptive mesh generation crriterion. The simulation results are obtained for various punch clearances and these are compared with existing experimental results. It is shown that FEM simulation technique can be used to further understand the shearing mechanism.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.04a
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• pp.573-578
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• 2000

Recently, Tailor Welded Blanks(TWB) is widely used in automotive industry since the transformation characteristics of its material can be changed. However, clearance between welding surface becomes the important factor which affect the quality of the laser weld, causing difficulties in preparing the sheet. The objective of this paper is to systematically evaluate the effects of previously presented fracture criterion and shearing condition on precise mechanical shearing simulation result. Also predict the optimum shearing condition, effect of shearing condition such as clearance and punch radius on the shear plane shape was evaluated.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.5 no.3
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• pp.51-57
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• 2006

Hydro-mechanical punching was developed for preventing burr formation. Circular hole punching and Finite element method(FEM) analysis were conducted to investigate shearing characteristics of this process in comparison with conventional and mechanical counter punching. In this process hydrostatic pressing with appropriate medium was utilized instead of counter punch, which resulted in the delay of the point that the fracture is initiated and clean shearing surface was obtained. FEM analysis was utilized to find out optimum processing parameters and shearing mechanism for burr-free hole punching.

• Journal of the Korean Society of Safety
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• v.14 no.4
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• pp.53-59
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• 1999

Recently, Tailor Welded Blank (TWB) is widely used in automotive industry since the transformation characteristic of its material can be changed. However, clearance between welding surfaces becomes the important factor which affect the quality of the laser weld, causing difficulties in preparing the sheet. The objective of this paper is to systematically evaluate the effects of previously presented fracture criterion and shearing condition on precise mechanical shearing simulation result. For this purpose, a parametric study was peformed to investigate the effect of finite element size and fracture criterion on simulation result. Also, in order to predict the optimum shearing condition, effect of shearing conditions such as clearance and punch radius on the shear plane shape was evaluated.

• Proceedings of the Korean Geotechical Society Conference
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• 2000.03b
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• pp.289-296
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• 2000

This paper summarizes the results of a study which has quantified the evolution of the structure of sands adjacent to geomembranes of varying roughness at different stages of shearing. The results show that the structure evolution, and hence shear mechanisms for rounded uniform sands adjacent to geomembranes, are directly influenced by the surface roughness of the geomembranes. For smooth geomembranes, the shear mechanism predominantly involves sliding of sand particles and only affects the sand structure within two particle diameters of the geomembrane. For slightly textured geomembranes, the effects of interlocking and dilation of sand particles extends the zone of evolution to four particles diameters from the interface. For moderately/heavily textured geomembranes, the interlocking and dilation of sand particles is fully developed and results in large dilation in the interfacial zone, which extends up to six particle diameters from the interface. By understanding how the structure of the sand adjacent to geomembranes of different roughness changes during shearing, it may be possible to identify alternative geomembrane roughening procedures and patterns that can lead to more efficient interface designs.

• Journal of the Korean Society for Precision Engineering
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• v.7 no.4
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• pp.73-84
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• 1990

A burr has been defined as an undesirable projection of material formed as the result of plastic flow from a cutting or shearing operation. It is Unavoidable in all kinds of machining operation. This paper describe the burr formation mechanism which is based on the behavior of workpiece material during orthogonal machining of the clay on the milling machine. Specially in this report the rollover burr is dealt as a specific case of the chip formation in the final stage of cutting. The negative shear angle is introduced as an important features of burr formation. It is found that the burr formation process is divided into three stage-initiation, development of negative shearing, and formation of the burr with appropriate assumptions. Using above the burr formation mechanism, the size of burr can be estimated by cutting conditions.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.421-426
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• 2003

Micro-suing that used on micro mechanism should be equal to distance between pitch and correct of shape. Therefore, micro spring must make by super-precision working. But, current step of super-precision processing depends on special quality of work piece and is ineffective the aspect of cost and productivity yet. Also, to use as demandable length shearing process perform but even if make precision spring, in the aspect of quality of coil spring make difficult that produce product of good quality. Therefore, purpose of this study presented proposed process that extract the point of processing factor after perform finite element analysis applying existing sheet shearing process to suing shearing process consider cost and productivity after evaluate.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.3
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• pp.149-157
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• 2000

Tool wear in the shearing process such as blanking, piercing and trimming is very important, because it has great effects on the dimensional accuracy, working efficiency and economy. Most of tools in the shearing process have the coated layer at surface fur good wear and corrosion resistance. When the surface of tool is teated, the wear Phenomena of coated surface layer and inner layer may be different. This paper describes a computer modelling technique by the finite element method in order to investigate the wear mechanism and to predict the wear profile of Ti-N coated tool in piercing process according to the volume of Production. Wear coefficients of the coated layer and inner layer are obtained through Pin-on-Disk wear test, respectively. To verify the effectiveness of the suggested technique, the technique is applied to wear analysis in piercing recess of piston pin and simulation results are compared with experimental ones.

• Proceedings of the Korea Concrete Institute Conference
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• 2003.11a
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• pp.239-243
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• 2003

A reducing bearing angle theory for bond of ribbed reinforcing bars to concrete is proposed to simulate experimental observation. Analytical expressions to determine bond strength for splitting and pullout failure are derived, where the bearing angle is a key variable. As bearing angle is reduced, splitting strength decreases and shearing strength increases. The proposed reducing bearing angle theory is effective to simulate damage of the deformed bar-concrete interface and understand bond mechanism of ribbed reinforcing steel in concrete structures.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.434-438
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• 2003

The shearing process for the sheet metal is normally used in the precision elements such as semi-conductor components. In these precision elements, the burr formation brings a bad effect on the system assembly and demands the additional de-burring process. In this paper, we have developed the desktop-type precision punching system to investigate the burr formation mechanism and present kinematically Punch-die auto aligning methodology, for the purpose of burr unifomizing and minimizing, between the rectangular shaped punch and die. By using the scanning electron microscope, the aligned punching results are compared with the miss-aligned ones. Also, we measured the relative burr heights using the self-designed laser measuring device for insitu self aligning. Since it is hard to get the perfect, so called, burr-free edges during the shearing process, we introduced the ultrasonic do-burring machine. The de-burring operation was carried out by a novel do-burring method, the reversal flow resistance method, under different machining loads and abrasive types. The final do-burring results show the validity of our punching do-burring system pursuing the burr-free punched elements.