• Title/Summary/Keyword: Shear mixer

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Simulation-Based Design of Shear Mixer for Improving Mixing Performance (혼합효율 개선을 위한 Shear Mixer의 시뮬레이션 기반 형상 설계)

  • Kim, Tae-Young;Jeon, Gyu-Mok;Ock, Dae-Kyung;Park, Jong-Chun
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.20 no.2
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    • pp.107-116
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    • 2017
  • When drilling operation is being performed, many physical and chemical changes are occurred near wellbore. To handle various changes of well condition and keep drilling process safe, additives of bulk, such as bentonite for increasing density of drilling mud, barite for increasing viscosity of drilling mud, polymer for chemical control, or surfactant, are added into drilling mud through a mud shear mixer. Because the achievement of the required material property through mud mixing system is essential to stabilize drilling system, it is of importance to analyze multi-phase flow during mud mixing process, which is directly related to increase mixing performance of the system and guarantee the safety of the whole drilling system. In this study, a series of liquid-solid flow simulation based on a computational fluid dynamics (CFD) are performed with comparing to solid concentration in experiment by Gilles et al. [2004] to understand the characteristics of liquid-solid mixing in a mud shear mixer. And then, the simulation-based design of shear mixer are carried out to improve mixing performance in a mud handling system.

Numerical Analysis on the Effect of High-Shear in a Rotor-Stator Mixer (Rotor-Stator Mixer 전단효과에 관한 수치 해석적 연구)

  • Yeum, Sang Hoon;Lee, Seok Soon
    • Journal of Aerospace System Engineering
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    • v.13 no.5
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    • pp.39-48
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    • 2019
  • The turbulent flow in the rotor-stator mixer is based on shear characteristics generated by the interaction of the stator with the rotor rotating at high speed. In this study, the flow characteristics analysis of the unsteady state generated by the interaction of the rotor and the stator in the prototype model of the emulsion-fuel related mixer development was performed with the MRF and SMM by applying the ANSYS FLUENT $k-{\varepsilon}$ (RKE) turbulence model. The behavior and shear characteristics of the flow particles generated at the interface between the designed rotor and stator, and trends such as velocity distribution and turbulence eddy dissipation, were predicted and verified using the CFD analysis.

Characteristic Study on Effect of the Vent Mixer to Supersonic Fuel-Air Mixing with Stereoscopic-PIV Method (3차원 PIV 기법을 사용한 벤트혼합기가 초음속 연료-공기 혼합에 미치는 특성 연구)

  • Kim, Chae-Hyoung;Jeung, In-Seuck;Choi, Byung-Il;Kouchi, Toshinori;Masuya, Goro
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.378-385
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    • 2012
  • Vent mixer can provide main flow directly into a recirculation region downstream of the mixer to enhance fuel-air mixing efficiency. Based on experimental results of three-dimensional velocity, vorticity and turbulent kinetic energy obtained by a stereoscopic PIV method, the performance of the vent mixer was compared with that of the step mixer which was used as a basic model. Thick shear layers of the vent mixer induced the increase of the penetration height. The turbulent kinetic energy mainly distributed along a boundary layer between the main flow and the jet plume. This turbulent field activates mass transfer in a mixing region, leading to the mixing enhancement.

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Characteristic Study on Effect of the Vent Mixer to Supersonic Fuel-Air Mixing with Stereoscopic-PIV Method (3차원 PIV 기법을 사용한 벤트혼합기가 초음속 연료-공기 혼합에 미치는 특성 연구)

  • Kim, Chae-Hyoung;Jeung, In-Seuck;Choi, Byung-Il;Kouchi, Toshinori;Masuya, Goro
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.4
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    • pp.50-56
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    • 2012
  • Vent mixer can provide main flow directly into a recirculation region downstream of the mixer to enhance fuel-air mixing efficiency. Based on experimental results of three-dimensional velocity, vorticity and turbulent kinetic energy obtained by a stereoscopic PIV method, the performance of the vent mixer was compared with that of the step mixer which was used as a basic model. Thick shear layers of the vent mixer induced the increase of the penetration height. The turbulent kinetic energy mainly distributed along a boundary layer between the main flow and the jet plume. This turbulent field activates mass transfer in a mixing region, leading to the mixing enhancement.

Fabrication of Calcined Clay Granule Comprising Zeolite (제올라이트를 함유하는 소성점토의 제조)

  • Kim, Byoung-Gon;Lee, Gye-Seung;Park, Chong-Lyuck;Jeon, Ho-Seok;Jeong, Soo-Bok
    • Korean Journal of Soil Science and Fertilizer
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    • v.41 no.4
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    • pp.239-246
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    • 2008
  • This research tried to find out the optimum fabrication method of calcined clay granules comprising zeolite. Kaolin clay and natural zeolite powder were used as raw materials of calcined clay, and silica stone powder was used for controlling the porosity of the granules. The granulation was performed with two kinds of granulators: a pan granulator and a high-shear mixer granulator. Various granules were fabricated by the mixing ratios and the rotation speeds of the granulators, and were heated from 400 to $700^{\circ}C$ at $100^{\circ}C$ interval. The crushing strength, pore size distribution, and CEC of the granules were measured. The evaluation method for the resistance of granules to human treading was created and the tests were conducted at dry and wet conditions. The resistance and crushing strength improved in proportion to the rotation speed of the granulator and the heating temperature, but the CEC decreased. The pellet made by the pan granulator did not have the strength against treading upon heating to below $700^{\circ}C$, but the pellet made by the high-shear mixer granulator endured the treading test upon heating to over $500^{\circ}C$

Study on the rheological properties of PP-SEBS/silicate composites (PP-SEBS/실리케이트 복합체의 유변학적 특성 연구)

  • Kim, Youn-Cheol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.4
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    • pp.1988-1992
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    • 2011
  • Polypropylene (PP)-SEBS/silicate composites with PP content of 35, 40, and 45wt% were fabricated by melt compounding at $200^{\circ}C$, using lab scale Brabender mixer. The content of silicate was fixed at 5wt%. The thermal properties of the PP-SEBS/silicate composites were investigated by differential scanning calorimetry (DSC) and thermogravimetric analyzer (TGA). The melting temperature of PP-SEBS compound decreased up to $141^{\circ}C$ with SEBS content. TGA result indicates an increase in degradation temperature when the silicate was added in the PP-SEBS compound. The rheological properties of the compounds were measured by dynamic Rheometer. PP-SEBS/silicate composite indicates higher shear thinning and elastic property than PP-SEBS compound. Van Gurp-Palmen analysis was applied in order to certify an increase in elasticity.

A Performance Study of Vent Mixer with Geometric Characteristics in Supersonic Flow (초음속 유동 내 벤트 혼합기의 형상적 특성에 따른 성능 연구)

  • Kim, Chae-Hyoung;Jeung, In-Seuck
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.1
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    • pp.69-75
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    • 2009
  • This paper studies the aerodynamic performance that the vent mixer-new conceptual supersonic mixer-showed with its geometric characteristics. The hole is 2 mm with 2 mm's distance from the wall in case 1 and with no distance in case 2. In case 3 die hole is 1 mm. Case 1 and case 2 showed the same total pressure recovery ratio, of which the case 3 was lower than that. While cases 1-3 had the same reattachment length, the shear layer was thicker in cases 1 and 2 than in case 3. Within the recirculation zone, cases 1 and 2 had lower pressure loss and higher velocity gradient difference than case 3-they enhance mixing between air and fuel. Separation bubble which is developed by the inflow into the recirculation zone has a significant effect on the total pressure recovery ratio in the combustor. Also separation bubble influences pressure distributions and recirculation flows in the recirculation zone. Therefore, inflow rate of air into the recirculation zone mainly affects the performance of vent mixer.

Flow Characteristics of Fine Particles for Separated Device Shapes (분리장치의 형상에 따른 미립자 유동특성)

  • Hwang, Seon Kyeong;Lee, Seoung Soo;Jung, Hyo Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.5
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    • pp.544-551
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    • 2013
  • Recently high speed mixer, which is mixing, grinding, dispersion for liquid-liquid material, has been widely used several industries such as food, cosmetics, pharmaceuticals, fine chemicals, electronic material. This high speed mixer has a core element part called particle separation device. Particle separation device, which makes mixed liquid and liquid material using shear forces from a rotor and a stator, is a decisive factor in the distributed parts. In this study, we examined the velocity distribution of the two models of particle separation device using computation fluid dynamics, so that we were able to see the difference of the velocity distribution according to the shape. Also, by experiment, we observed that the use of rotor-screen type is deemed more suitable in case of accurately considering the effect of improving of the dispersibility through the circulation of the future.

Disturbance Effects of Field $V_S$ Probe (현장 전단파 속도 프로브의 교란효과)

  • Yoon, Hyung-Koo;Lee, Chang-Ho;Lee, Woo-Jin;Lee, Jong-Sub
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.605-612
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    • 2008
  • The shear wave velocity ($V_s$) has been commonly used to evaluate the dynamic properties of soil. The field $V_s$ probe (FVP) was already developed to assess the shear stiffness of a soft clay. The objective of this study is to investigate the disturbance effects of the FVP due to the penetration. The laboratory tests are conducted in a large-scale consolidometer (calibration chamber). The reconstituted clay is mixed at the water content of 110% using a slurry mixer. The FVP and down-hole test are carried out every 1cm interval to compare the data. In addition, two square rods with transducers are also implemented to get the reference value. The shear waves evaluated by the FVP, dow-hole tests, and reference rods are closely matched. This study suggests that the disturbance effect of the FVP due to the penetration into the soft clay soils is small enough and the $V_s$ evaluated by the FVP reflects well the in-situ characteristics. Furthermore, the combination of the FVP and down-hole test shows the possibility of hybrid equipment.

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Properties of the Dynamically Cured EPDM and HDPE Cure-blend (전단력 하에서 가교된 EPDM과 HDPE블렌드의 물성 ; Cure-blend에 대한 연구)

  • Ha, Chang-Sik;Cho, Won-Jei
    • Elastomers and Composites
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    • v.25 no.2
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    • pp.103-111
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    • 1990
  • The blends of ethylene-propylene-diene terpolymer (EPDM) and high density polyethylene (HDPE) have been studied. Blends were prepared in a laboratory internal mixer, where EPDM was cured under shear with dicumyl peroxide (DCP) in the absence of HDPE and later blended with HDPE (cure-blend). The effect of DCP concentration, shear intensity of the mixing, and rubber/plastic composition were studied on the rheological, thermal and physical properties of the cure-blend. The results obtained were compared with those from blend-cure of Lee and Kim's work and discussed.

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