• 제목/요약/키워드: Shear Cutting

검색결과 193건 처리시간 0.019초

판재 신장플랜지성에 미치는 전단 공정 인자의 영향 연구 (Study on Influence of Process Parameter on Stretch Flangeability of Steel Sheet)

  • 한수식;이현영
    • 소성∙가공
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    • 제32권2호
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    • pp.61-66
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    • 2023
  • The quality of the sheared surface affects the stretch flangeability of steel sheet. The quality of sheared surface is influenced by several process factors such as die clearance, shape of cutting edge, use of counter punch, and shear. In this paper, the influence of these shearing process factors on the stretch flangeability of the HSS (DP980) was analyzed through a shearing and a stretch flangeability test. When the die clearance was 10%, the effect of these shearing process factors on the stretch flangeability was the greatest, and the use of an acute angle blade was found to be more advantageous in the stretch flangeability than a right angle blade. It was found that the stretch flangeability was improved when active bending was applied during shearing.

절삭가공에서 세라믹 공구의 칩형상에 관한 연구 (Chip Formation of Ceramic Tools in Metal Cutting)

  • 노상래;안상욱
    • 한국세라믹학회지
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    • 제31권11호
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    • pp.1355-1361
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    • 1994
  • With the availability of ceramics (Al2O3, Al2O3-TiC), it is possible to machine very hard steel at different cutting conditions. When hardened steel STD 11 is turned using ceramic tools, chip formation is observed conical-herical and arc chips with a cyclic saw toothed type. The main cause of saw toothed chip formation is observed conical-herical and arc chips with a cyclic saw toothed type. The main cause of saw toothed chip formation is found to be periodic gross shear fracture extending from the free surface of the chip toward the tool tip. In regard to chip control, ceramic Al2O3 is superior to the other cutting tools. The roughness of machined surface was getting worse with increasing of cutting speed and feed.

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금속의 Surface Integrity에 미치는 소성스트레인의 영향 (Effect of Plastic Strain on the Surface Integrity of Steel)

  • 김태영
    • 한국정밀공학회지
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    • 제6권4호
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    • pp.94-102
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    • 1989
  • The effect of plastic strain on the surface integrity of mild steel (SS 41) was studied. This paper shows that the recrystallization technique is adequate to evaluate the plastic strain in a machined surface experimentally. The relations between the plastic strain and the machining conditions are quantitatively evaluated by using the recrystallization technique. The obtained results are summarized as follows. 1. The surface integrity of steel is considerably influenced by the amount of surface region deformation produced by changes in cutting conditions. 2. The plastic strain in machined surface produced by changes of the cutting conditions is evaluated by the recyrstallization technique. 3. The plastic strain increases with the increase of depth of cut and the decrease of rake angle. 4. When the cutting force is high and the rake angle is small, the value of maximum true strain reaches to high. 5. The maximum true strain is related to the cutting energy, and the values increase with the increase of the unit shear and total engergy in constant depth with the increase of the energy values.

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2차원 선삭시 유한요소법에 의한 고속도강공구의 절삭온도 예측 (Prediction of Cutting Temperature at High Speed Steel in Orthogonal Turning based on Finite Element Method)

  • 전태옥;배춘익
    • 한국정밀공학회지
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    • 제12권10호
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    • pp.102-112
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    • 1995
  • Temperature distribution on the rake face and flank face in orthogonal turning with cutting tool of high speed steel is studied by using a finite element method and experiments. Experiments are carried out to verify the validity of the temperature measurement by using a thermoelectric couple junction imbedded in a cutting tool of high speed steel. Good agreement is obtained between the analytical results and the experimental ones for the temperature distributions on both the rake face and flank face of cutting tool with high speed steel. The analytical results show that the temperature on the top flank face of a tool is higher than it on the top rake face of the tool because of the difference of the friction velocity on each face of the tool.

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시간효과를 고려한 절개사면 화강토의 전단특성 연구 (The Characteristics of Shear for Decomposed Granite Soils on Cutting Slope Related to Time Effects)

  • 정상국
    • 한국구조물진단유지관리공학회 논문집
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    • 제5권1호
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    • pp.206-217
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    • 2001
  • The purpose of this study was to estimate that the relations of weathering speed and shear strength of granite soil by tracing the weathering depth of granite soil from the very moment of its cutting. The results obtained this follows ; 1) The relationships among Nc, Li and CEC, Li>6%, CEC>14 corresponds to Nc=2~30, and 4%${\phi}$)increases at a standard pressure. 3) And Nc=0~50 corresponds to $27{\sim}50^{\circ}$ of internal fiction angle and to 12~49kPa of cohesion. That is to say, internal friction angle(${\phi}$)corresponds better than cohesion(c). In conclusion, this study suggests that in simplified dynamic cone penetration test a penetration boundary line of 5 centimeters is decided at around Li=4%, CEC=3(meq/100g) which is classified as a completely weathering soil. It also appears that CEC increases as Li increases while Nc decreases.

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타일 시멘트 전단접착강도와 인장부착강도 비교 및 인발부착강도 타일커팅 영향에 관한 실험적 평가 (Comparison between Shear and Tensile Adhesion Strength of Cement for Ceramic Tiles and an Experimental Evaluation on the Cutting Effect of Tile for Tensile Adhesion Strength)

  • 이상현;기전도;조홈범;김영선;문형재;전현수
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2021년도 봄 학술논문 발표대회
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    • pp.181-182
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    • 2021
  • Selecting a proper tile cement for ceramic tile is important to secure tile construction quality. But there is some ambiguity in standards about evaluating adhesion test such as using KS L 1593 in Lab test but using KS L 1592 in site. So, this study aims to how to select proper tile cement for securing adhesion strength in site considering both tensile and shear adhesion strength of cement for ceramic tile. Also, when doing tensile adhesion test in site, there may be adhesion drop because of cutting tile with grinder. As a result, drop of adhesion strength is about 9% ans quality manager consider these factor and should select proper tile cement.

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선삭 가공면의 변형에 관한 절삭모델에 대한 연구 (A Study on Cutting Model for the Plastic Deformation on Turning Operation)

  • 차일남;김윤제
    • 한국정밀공학회지
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    • 제5권1호
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    • pp.29-39
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    • 1988
  • Plastically deformed layer beneath metal surface machined by orthogonal cutting was evaluated in terms of residual stress, microvickers hardness, side spread, and the side strain. An attempt was made to predict the depth of layer according to machining conditions particularly tool geometry and the shear plane angle. In this paper, we employed two models concerning the sliplines. The exact model was validated by comparision of computed and measured tool force and its angle, and the model offers an upper boundary of the deformed layer to be in good agreement with the experiment.

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S-K 구성방정식을 이용한 프린터용 3D Ti-6Al-4V 재료의 유동응력 결정 및 절삭력 예측 (Determination of Flow Stress and Cutting Force Prediction of Ti-6Al-4V Material for 3D Printer using S-K Constitutive Equation)

  • 박대균;김태호;전언찬
    • 한국기계가공학회지
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    • 제17권6호
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    • pp.68-74
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    • 2018
  • Study on the Ti-6Al-4V have been carried out using cutting simulation, and researches for cutting force and chip shape prediction have been actively conducted under various conditions. However, a 3D printer application method using Ti-6Al-4V metal powder material as a high-power method has been studied for the purpose of prototyping, mold modification and product modification while lowering material removal rate. However, in the case of products / parts made of 3D printers using powder materials, problems may occur in the contact surface during tolerance management and assembly due to the degradation of the surface quality. As a result, even if a 3D printer is applied, post-processing through cutting is essential for surface quality improvement and tolerance management. In the cutting simulation, the cutting force and the chip shape were predicted based on the Johnson-Cook composition equation, but the shape of the shear type chip was not predictable. To solve this problem, we added a damaging term or strain softening term to the Johnson-Cook constitutive equation to predict chip shape. In this thesis, we applied the constant value of the S-K equations to the cutting simulation to predict the cutting force and compare with the experimental data to verify the validity of the cutting simulation and analyzed the machining characterization by considering conditions.