• Title/Summary/Keyword: Shaping Operation

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A study on the dressing time monitoring method of grinding wheel in surface grinding (연삭가공시 연삭숫돌의 드레싱 시기 검출 방법에 관한 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.1
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    • pp.112-118
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    • 1998
  • In surface grinding, the contact between the grinding wheel and workpiece introduce heat and resistance, which restrict the self-dressing of the grits and result in burrs and cracks on the workpiece. Therefore, before or during the grinding operation, it is necessary to self-dress the grinding wheel for more accurate performance. In order to determine the dressing time monitoring method of grinding wheel in surface grinding, a three-dimensional computer simulation of the grinding operation has been attempted based on the contact mechanism and surface-shaping system between the grinding wheel and the workpiece. The optimal dressing time is determined based on the grain wear and work surface roughness.

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Development and Evaluation of Human Reliability Analysis Model for the Reduction of Human Errors (인적오류 저감을 위한 인간 신뢰도 분석 체계 및 평가에 관한 연구)

  • Jung, Kyung-Hee;Byun, Seong-Nam;Cho, Jai-Rip
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.2048-2051
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    • 2010
  • Almost all companies have paid much attention to the safety management ranging from maintenance to operation even at the stage of designing in order to prevent accidents, but fatal accidents continue to increase throughout the world. In particular, it is essential to systematically prevent such fatal accidents as fire, explosion or leakage of toxic gas at factories in order to not only protect the workers and neighbors but also prevent economic losses and environmental pollution. In addition, HRA may be used to detect the human errors which may cause accidents or trace back to any mistake on the part of workers. Usually, HRA technique is used in association with other risk assessment techniques. Moreover, it can serve to enumerate the human errors which may occur during operation or down-time or correct the existing system to reduce the mistakes. This work focuses on the coincidence of human error and mechanical failure for management of human error, and on some important performance shaping factors to propose a method for improving safety effectively of the process industries.

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TWO-SWITCH BOOST CHOPPER-BASED PFC RECTIFIER FOR ELECTRONIC BALLAST

  • Takhashi, Nobuo;Okutsu, Kenzo;Kato, Yoshito;Ohkita, Masaaki;Matsuyama, Makoto;Nakaoka, Mutsuo
    • Proceedings of the KIPE Conference
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    • 1998.10a
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    • pp.993-997
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    • 1998
  • This paper presents a two-switch boost chopper with a sinewave current shaping and power factor correction scheme, which is applied for driving electronic ballast using high frequency resonant inverter. A working principle of the proposed one-converter type electronic ballast with power factor correction and active filtering schemes is described on the bases of the equivalent circuit of each operation mode, together with operation analysis. The steady-state performance evaluations of this electronic ballast are illustrated and discussed in experiment.

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Simulation of Ground Surface by In-process Measurement (인프로세스 측정을 통한 연삭 시뮬레이션)

  • Hong, Min-Sung;Choi, Woo-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.160-165
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    • 1999
  • In surface grinding, the conditions of the grinding wheel give a significant effect on the ground workpieces comparing with other metal removal provesses. In this paper, to assist the development, a non-contacting optical method by the laser beam is introduced. The in-process measurement of scattering intensities has been made during surface grinding processes and the surface textures of wheel working surfaces are captured. Also, in order to determine the dressing time monitoring method of a grinding wheel, a three-dimensional computer simulation of the grinding operation has been attempted based on the contact mechanism and the surface-shaping system between the grinding wheel and the workpiece. The optimal dressing time is determined by the amount of the grain wear and work surface roughness.

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An Empirical Study on Evaluation of Performance Shaping Factors on AHP (AHP 기법을 이용한 수행영향인자 평가에 관한 연구)

  • Jung, Kyung-Hee;Byun, Seong-Nam;Kim, Jung-Ho;Heo, Eun-Mee;Park, Hong-Joon
    • Journal of the Ergonomics Society of Korea
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    • v.30 no.1
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    • pp.99-108
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    • 2011
  • Almost all companies have paid much attention to the safety management ranging from maintenance to operation even at the stage of designing in order to prevent accidents, but fatal accidents continue to increase throughout the world. In particular, it is essential to systematically prevent such fatal accidents as fire, explosion or leakage of toxic gas at factories in order to not only protect the workers and neighbors but also prevent economic losses and environmental pollution. Though it is well known that accident probability is very low in NPP(Nuclear Power Plants), the reason why many researches are still being performed about the accidents is the results may be so severe. HRA is the main process to make preparation for possibility of human error in designing of the NPP. But those techniques have some problems and limitation as follows; the evaluation sensitivity of those techniques are out of date. And the evaluation of human error is not coupled with the design process. Additionally, the scope of the human error which has to be included in reliability assessment should be expanded. This work focuses on the coincidence of human error and mechanical failure for some important performance shaping factors to propose a method for improving safety effectively of the process industries. In order to apply in these purposes into the thesis, I found 63 critical Performance Shaping Factors of the eight dimensions throughout studies that I executed earlier. In this study, various analysis of opinion of specialists(Personal Factors, Training, Knowledge or Experience, Procedures and Documentation, Information, Communications, HMI, Workplace Design, Quality of Environment, Team Factors) and the guideline for construction of PSF were accomplished. The selected method was AHP which simplifies objective conclusions by maintaining consistency. This research focused on the implementation process of PSF to evaluate the process of PSF at each phase. As a result, we propose an evaluation model of PSF as a tool to find critical problem at each phase and improve on how to resolve the problems found at each phase. This evaluation model makes it possible to extraction of PSF succesfully by presenting the basis of assessment which will be used by enterprises to minimize the trial and error of construction process of PSF.

Fabrication and characterization of XPM based wavelength converter module with monolithically integrated SOA's (SOA 집적 XPM형 파장변환기 모듈 제작 및 특성)

  • 김종회;김현수;심은덕;백용순;김강호;권오기;엄용성;윤호경;오광룡
    • Korean Journal of Optics and Photonics
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    • v.14 no.5
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    • pp.509-514
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    • 2003
  • Mach-Zehnder interferometric wavelength converters with monolithically integrated semiconductor optical amplifiers (SOA's) have been fabricated and characteristics of wavelength conversion at 10 Gb/s have been investigated for wavelength span of 40 nm. The devices have been achieved by using a butt-joint combination of buried ridge structure type SOA's and passive waveguides. In the integration, a new method has been applied that removes p+InP cladding layer leading to high propagation loss and forms simultaneously the current blocking and the cladding layer using undoped InP. The module packaging has been achieved by using a titled fiber array for effective coupling into the tilted waveguide in the wavelength converter. Using the module, wavelength conversion with power penalty lower than 1 ㏈ at 10 Gb/s has been demonstrated for wavelength span of 40 nm. In addition, it is show that the module can provide 2R (re-amplification, re-shaping) operation by demonstrating the conversion with the negative penalty.

The effect of communication quality on team performance in digital main control room operations

  • Kim, HyungJun;Kim, Seunghwan;Park, Jinkyun;Lee, Eun-Chan;Lee, Seung Jun
    • Nuclear Engineering and Technology
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    • v.52 no.6
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    • pp.1180-1187
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    • 2020
  • A team of operators is required for nuclear power plant operation, and communication between the operators is an important aspect of the team's ability to successfully carry out tasks. It has been difficult to evaluate the quality of this communication though, and as the relationship between communication quality and team performance has yet to be clarified, it has not been applied to most human reliability analysis (HRA) methodologies. This study investigates the relationship between the quality of communication and team performance using data from a full-scope training simulator of a digital main control room (MCR). Two important characteristics of communication were considered to determine quality: each operator's ability to self-confirm the status of a given task in a digital MCR, and the type of communication, as divided into 1-way, 2-way, and 3-way between operators. To measure team performance, the concept of an unsafe act was employed, which is defined as a human error that has the potential to negatively affect plant safety. Analysis results showed that the communication quality and team performance were related to each other. With this more clearly defined relationship, the results of this study can be applied to related performance shaping factors to improve HRA.

The Effect of Hot Stamping Operation Condition on the Mechanical Properties (핫스탬핑 공정조건에 따른 기계적 특성)

  • Kim, H.D.;Moon, M.B.;Lee, S.H.;Yoon, K.W.;Yoo, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.317-320
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    • 2008
  • The Hot Stamping process, which is the hot pressing of steel parts using cold dies. can utilize both case of shaping and high strength due to the hardening effect of rapid quenching during the pressing. We carried out experiments of quenching rate and tempering treatments at temperatures of $200^{\circ}C$ and $300^{\circ}C$ and different soaking times. Tn this study, the mechanical properties and microstructure of micro boron alloyed steels after heat treatments are compared.

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Sensitivity Analysis of Design Parameters for Reduction of Cogging Torque in Brushless DC Motors used for Automobile Part (자동차 부품용 BLDC 모터 내의 코깅 토크 저감을 위한 설계 변수의 민감도 해석)

  • 황상문
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.2
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    • pp.235-243
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    • 1998
  • For motor operation at low speeds and loads, torque pulsation by the cogging torque is often a source of vibration and control difficulty. In this paper, the magnetic field of a motor is calculated by finite element method. The periodic cogging torque is determined using Maxwell stress method and time stepping method, and then decomposed using fourier series expansion, The purpose of this paper is to characterize design parameters on the cogging torque and to design a permanent magnet motor with a cogging torque less vulnerable to vibration, without sacrificing the motor performance. The design parameters include stator slot width, permanent magnet slot width, airgap length and magnetization direction. A new design with a less populated frequency spectrum of the cogging torque is proposed after characterizing individual effect of design parameters. Magnet pole edge shaping, by gradually increasing the cogging torque with reduced higher harmonics.

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Telerobotic operations of structurally flexible, long-reach manipulators

  • Kwon, Dong-Soo;Hwang, Dong-Hwan;Badcock, Scott-M.
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.825-829
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    • 1993
  • As a part of the Department of Energy's Environmental Restoration and Waste Management Program, long-reach manipulators are being considered for the retrieval of waste from large storage tanks. Long-reach manipulators may have characteristics significantly different from those of typical industrial robots because of the flexibility of long links needed to cover the large workspace. To avoid structural vibrations during operation, control algorithms employing various types of shaping filters were investigated. A new approach that uses imbedded simulation was developed and compared with others. In the new approach, generation of joint trajectories considering link flexibility was also investigated.

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