• 제목/요약/키워드: Shape of cutting edge

검색결과 75건 처리시간 0.03초

엔드밀링 공정에 의하여 생성된 측벽의 기하학적 특성과 평엔드밀 형상 사이의 관계 (Relationship Between Flat End-mill Shape and Geometrical Characteristics in Side Walls Generated by End-milling Process)

  • 김강
    • 대한기계학회논문집A
    • /
    • 제39권1호
    • /
    • pp.95-103
    • /
    • 2015
  • 평엔드밀 가공된 측벽 형상에 공구 형상이 미치는 영향에 대하여 알아보고자 한다. 이를 위하여, 공구 형상을 비틀림각, 절삭날 수, 직경으로 구분하여 특징지었으며, 가공면의 기하학적 특성은 서로 직교하는 이송방향 형상과 축방향 형상으로 나누어 고려하였다. 각 방향의 형상 특성은 공구와 공작물 및 절삭날과 공작물의 간섭 영역으로부터 계산한 순간 절삭면적을 바탕으로 추정하였으며, 추정의 타당성을 가공면 형상 및 배분력 측정을 통하여 검증하였다. 연구 결과, 이송방향 형상의 결함은 공구 퇴출 및 공구 경로의 곡률반경이 변하는 구간에서 나타나며, 이외의 구간에서는 축방향 형상의 결함이 주를 이루는 것이 확인되었다. 측벽의 가공정밀도를 향상시키기 위해서는, 상대적으로 직경이 작고, 비틀림각이 큰 절삭날을 많이 갖는 엔드밀을 사용하여 상향절삭 하는 것이 바람직할 것으로 추천된다.

외경선삭가공시 등가유효경사각에 따른 칩절단 특성 (Chip Breaking Characteristics Depending on Equivalent Effective Rake Angle in Turning)

  • 이영문;장승일;손정우;윤종훈
    • 한국기계가공학회지
    • /
    • 제3권2호
    • /
    • pp.25-31
    • /
    • 2004
  • Machinability in metal cutting processes depends on cutting input conditions such as cutting velocity, feed rate, depth of cut, types of work material and tool shape factors. In this study, to assess chip breaking characteristics of a turning process, an equivalent oblique cutting system to this has been established. And the equivalent effective rake angle was determined using side rake angle, back rake angle and side cutting edge angle of the tool. A non-dimensional parameter, Chip breaking index(CB), was used to assess Chip breaking characteristics of chip in conjunction with the equivalent effective rake angle. In case of positive rake angles of the equivalent effective rake, the back rake angle has little effect on the chip breaking characteristics however, in case of negative ones, the side rake angle has some effect on Chip breaking characteristics.

  • PDF

초음파 진동절삭기의 펄스폭변조 가진 특성 (Characteristics of Pulse Width Modulation(PWM) Excitation of Ultrasonic Elliptical Vibration Cutting Device)

  • 노병국;김기대
    • 한국기계가공학회지
    • /
    • 제13권1호
    • /
    • pp.59-65
    • /
    • 2014
  • To obtain an elliptical trajectory at the cutting edge during elliptical vibration cutting, sinusoidal voltage excitations of two piezoelectric actuators have commonly been used. In this study, PWM excitation, which is relatively simple to generate, was employed and its characteristics were investigated. In experimental and analytical analyses, we found that for PWM excitation, the integer-multiple frequencies of the excitation voltage distorted the shape of the elliptical trajectory, whereas at a duty ratio(DR) of 50%, the distortion of the elliptical trajectory was minimized due to disappearance of the first overtone. When the magnitude of the maximum excitation voltage was maintained at the same level for both PWM and sinusoidal excitation, PWM (DR=50%) excitation produced a greater vibration amplitude than sinusoidal excitation but resulted in more rapid saturation of a high-frequency power amplifier.

복합형상 및 다중경로에 대한 Exit Burr 판별 알고리듬의 개발- 스플라인을 포함한 Exit Burr의 해석 - (Development of Exit Burr Identification Algorithm on Multiple Feature Workpiece and Multiple Tool Path)

  • 김지환;이장범;김영진
    • 산업공학
    • /
    • 제18권3호
    • /
    • pp.247-252
    • /
    • 2005
  • In the automated production environment in the present days, the minimization of manual operation becomes a very important factor in increasing the efficiency of the production system. The exit burr produced through the milling operation on the edge of workpiece usually requires manual deburring process to enhance the level of precision of the resulting product. So far, researchers have developed various methods to understand the formation of exit burr in cutting process. One method to analytically identify the formation of exit burr was to use the geometrical information of CAD and CAM data used in automated machining. This method, in turn, generated the information resulting from the analysis such as burr type, cutting region, and exit angle. Up to now, the geometrical data were restricted to the single feature and single path. In this paper, a method to deal with the complicated geometric features such as line segment, arc, hole, and spline will be presented and validated using the field data. This method also deals with the complex workpiece shape which is a combination of multiple features. As for the cutting path, multiple tool path is analyzed in order to simulate the real cutting process. All this analysis is combined into a Windows based software and real data are used to validate the program in the conclusion.

연질재료의 마이크로 구형렌즈금형 가공특성에 관한 연구 (A Study on the Manufacturing Characteristics for Micro Spherical Lens Mold of Soft Materials)

  • 홍성민;이동주;제태진;최두선;이응숙
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2004년도 추계학술대회 논문집
    • /
    • pp.1466-1469
    • /
    • 2004
  • Micro spherical lens mold processing method based on mechanical one completes a spherical shape by setting a diamond tool of hundreds $\mu$m radius on spins with high speed and then using Z-axis vertical feeding motion like the fabrication of micro drilling. In this method, we can see unprocessed parts shaped like cylinder and cone and check increasing chatter marks and burrs by setting errors of the central axis of rotation on the edge of the tool. That is why this method doesn't suit for the optical lens mold. In this paper presents unprocessed parts are disappeared and chatter marks and burrs are decreased from centre of the lens after using Run-out measuring and setting system on run-out occurred from setting tool. Also the fabrication characteristics of 6:4 Brass, A1601, PMMA are compared and analyzed, establishing the optimum machining condition on each material.

  • PDF

3축 그라인딩 로봇을 이용한 자동 경로 생성 및 능동 컴플라이언스 힘 제어 (Auto Path Generation and Active Compliance Force Control Using 3-axis Grinding Robot)

  • 추정훈;김수호;이상범;김정민
    • 제어로봇시스템학회논문지
    • /
    • 제12권11호
    • /
    • pp.1088-1094
    • /
    • 2006
  • In this paper, an auto path generation and an active compliance grinding control using 3-axis farce sensor are presented. These control algorithms enable the grinding robot to follow unknown path of various workpiece shape pattern. The robot is able to go grinding along unknown paths by position controller managing tangential direction angle and cutting speed, with only information about the start position and the end position. Magnitude and direction of normal force are calculated using force data that go through low pass filter. Moreover, normal and tangential directions are separated for force control and velocity control, respectively.

Empirical Study on Digital Core-Banking System

  • Kang, Hee Yong;Weon, Dal Soo
    • International Journal of Internet, Broadcasting and Communication
    • /
    • 제9권2호
    • /
    • pp.48-57
    • /
    • 2017
  • In the last few years, banks have experienced more challenging market than any other times. They need to find new ways to reconnect with their customers and rebuild their trust. But in the race to the future some banks are taking clear lead. Research works show that while high perform leading banks are different, they also share some common characteristics and principles that have allowed them to move ahead to profitable growth. Cost cutting is no longer enough to succeed in tomorrow's world. Instead, the IT function needs to work shoulder-to-shoulder with the business to support the growth agenda. Therefore "C" level's attention is moving from cost reduction towards customer experience, speeding to market for new offerings, analytics and distribution channel enhancements, taking advantage of several levers that will shape the technology agenda for the high performing organization. Next generation of digital core-banking solutions will improve pre-existing capabilities, introduce new innovations and drive qualities such as flexibility and scalability to support time to market.

단속형 가변 적층 쾌속 초형 공정(VLM-ST)을 위한 정밀도 향상에 관한 연구 및 실험적 검증 (Accuracy Improvement in Transfer-Type Variable Lamination Manufacturing Process using Expandable Polystyrene Foam and Experimental Verification)

  • 최홍석;안동규;이상호;양동열
    • 한국정밀공학회지
    • /
    • 제19권7호
    • /
    • pp.97-105
    • /
    • 2002
  • The use of rapid prototyping (RP) has reduced time to market, cut total costs and improved product quality by giving design and manufacturing teams the opportunity to verify and fine tune designs before committing them to expensive tooling and fabrication. In order to improve their unique characteristics according to the working principles, Variable Lamination Manufacturing process (VLM-ST) and corresponding CAD/CAM software (VLM-Slicer) is developed. The objective of this study is to improve the accuracy of VLM-ST process, and it can be done by offset fur cutting error correction, cutting path overrun fur sharp edge and reference shape generation for off-line stacking. It has been shown that, through the verification experiments for given practical shapes, the proposed algorithms are effective for diverse categories of three-dimensional shapes.

엔드밀 제작용 연삭숫돌형상과 가공조건 결정을 위한 프로그램 개발 (Development of Software for Determining Grinding Wheel Geometry and Setting Condition in End Mill Manufacturing)

  • 고성림
    • 한국정밀공학회지
    • /
    • 제13권8호
    • /
    • pp.164-174
    • /
    • 1996
  • As tools for machining precision componants, end mills and ball end mills are widely used. For the end mills have longer cylindrical shape comparing dianeter, they are liable to deflect when machining and induce geometrical error and deterioration of surface roughness. To improve the stiffness and the sharpness of the cutting edge of end mill, a software for manufacturing end mills are developed. The program predicts the result of helical flute grinding and the configuration of cuting edge which is located in cylindrical surface. Furthermore to facilitate the manufacturing end mills using CNC grinding machine, the setting condition which satisfy the geometrical requirements like tool rake angle and stiffness are obtained.

  • PDF

장거리 반송용 전기자 분산배치 분포권 PMLSM의 추력맥동 저감을 위한 단부형상 설계 (The Design of End Edge Shape for Reduction of Long-Distance Transportation Stationary Discontinuous Armature PMLSM Thrust Ripple with Distributed Winding)

  • 박의종;김용재
    • 한국전자통신학회논문지
    • /
    • 제8권11호
    • /
    • pp.1675-1680
    • /
    • 2013
  • 최근 저소음, 고속, 고추력의 반송장치가 요구됨에 따라 영구자석 선형동기전동기가 대두되고 있으나 반송경로 전장에 전기자를 설치하는 선형 동기전동기의 특성으로 인해 장거리 반송장치에 적용시 설치비용의 증가를 가져온다. 따라서 우리는 전기자를 분산시켜 배치하는 방법을 제안하여 비용증가의 문제점을 해결하고자 하였다. 하지만 가동자의 진행시 분산배치된 전기자 사이를 통과하게 되면 전기자의 불연속 구간인 단부에 의해 디텐트력이 발생하여 추력 맥동이 발생하고 기기 성능저하와 소음, 진동의 원인이 된다. 따라서 본 논문에서는 단부에 의한 영향을 저감하기 위해 전기자 끝단의 치 높이와 보조치 형상에 따른 디텐트력의 특성을 파악하고 다구찌의 실험계획법을 이용하여 단부 효과를 가장 저감할 수 있는 형상을 제안하였다.