• Title/Summary/Keyword: Shape Engineering

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Three-Dimensional Shape Reconstruction from Images by Shape-from-Silhouette Technique and Iterative Triangulation

  • Cho, Jung-Ho;Samuel Moon-Ho Song
    • Journal of Mechanical Science and Technology
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    • v.17 no.11
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    • pp.1665-1673
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    • 2003
  • We propose an image-based three-dimensional shape determination system. The shape, and thus the three-dimensional coordinate information of the 3-D object, is determined solely from captured images of the 3-D object from a prescribed set of viewpoints. The approach is based on the shape-from-silhouette (SFS) technique, and the efficacy of the SFS method is tested using a sample data set. The extracted three-dimensional shape is modeled with polygons generated by a new iterative triangulation algorithm, and the polygon model can be exported to commercial software. The proposed system may be used to visualize the 3-D object efficiently, or to quickly generate initial CAD data for reverse engineering purposes, including three dimensional design applications such as 3-D animation and 3-D games.

Shape Design for Viscoelastic Vibration Isolators to Minimize Rotational Stiffness (회전강성 최소화를 위한 절연요소의 형상 설계)

  • Oh, Hwan-Youp;Kim, Kwang-Joon
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.12
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    • pp.1250-1255
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    • 2008
  • Design of shape fur visco-elastic vibration isolation elements, which are very cost-effective and so popular in many applications is fi?equently based on experiences, intuitions, or trial and errors. Such traditions in shape design make it difficult for drastic changes or new concepts to come out. In this paper, both topological method and shape optimization method are combined together to find out a most desirable isolator shape efficiently by using two commercial engineering programs, ABAQUS and MATLAB. The procedure is divided into two steps. At the first step, a topology optimization method is employed to find an initial shape, where density of either 0 or 1 for finite elements is used fur physical realizability. At the second step, based on the initial shape, finer tuning of the shape is done by boundary movement method. An illustration of the procedure is presented fur a mount of an air-conditioner compressor system and the effectiveness is discussed.

Determination of Optimum Blank Shape to Minimize the Root Gap during TIG Welding in Hot Curvature Forming of Al5083 Thick Plate (열간 곡면성형된 Al5083 후판의 TIG 용접 시 루트갭 최소화를 위한 최적 블랭크 형상 결정)

  • Lee, Jeong Min;Ko, Dae Hoon;Lee, Kyung Hun;Lee, Chan Joo;Kim, Byung Min
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.815-823
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    • 2013
  • The hot curvature forming of large aluminum plates is a process used to produce spherical liquefied natural gas (LNG) tanks. In this study, we describe a method to determine the optimum shape of blanks to minimize the root gap in the forming process. The method proposed in this study was applied to a small-scale model for thick plates with a curvature of 1500 mm and thickness of 6 mm. First, the shape of the curved shells was determined as the target shape, and then a coordinate transform was used to determine the optimum blank shape, which was then iteratively modified using the results of finite element method (FEM) simulations, including heat transfer, until the shape error was minimized. Experiments in forming using Al5083 thick plate were carried out, showing that the method can determine the optimum blank shape within an allowable root gap of 0.1 mm.

Expectation of Bead Shape using Non-linear Multiple Regression and Piecewise Cubic Hermite Interpolation in FCA Fillet Pipe Welding (FCA 필릿 파이프 용접에서 다중 비선형 회귀 모형과 구간적 3차 에르미트 보간법을 통한 비드 형상 예측)

  • Cho, Dae-Won;Na, Suck-Joo;Lee, Mok-Young
    • Journal of Welding and Joining
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    • v.27 no.5
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    • pp.42-48
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    • 2009
  • Pipe welding is used in various ranges such as civil engineering and ship building engineering. Until now, many technicians work for pipe welding manually under harmful, dangerous and difficult conditions. So it is necessary to install automation process. For automation pipe welding, relation between welding parameters & bead shape should be considered. Using this relation, bead shape could be expected from welding parameters. FCAW was used in this study. Instead of pipe workpiece, fillet joint plate is used, which were inclined 0,45,90,135,180 degree. By analyzing between welding parameters (current, welding speed, voltage) and bead shape parameters with non-linear multiple regression, bead shape parameters could be expected. Piecewise Cubic Hermite Interpolation was used to expect smooth curved bead shape with bead shape parameters. From these processes, bead shape could be expected from welding parameters.

Shape Design Optimization of Ship Structures Considering Thermal Deformation and Target Shape (열 변형과 목적형상을 고려한 선체구조의 형상 최적설계)

  • Park, Sung-Ho;Choi, Jae-Yeon;Kim, Min-Geun;Cho, Seon-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.3
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    • pp.430-437
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    • 2010
  • In this paper, we develop a shape design optimization method for thermo-elastoplasticity problems that is applicable to the welding or thermal deformation problems of ship structures. Shell elements and a programming language APDL in a commercial finite element analysis code, ANSYS, are employed in the shape optimization. The point of developed method is to determine the design parameters such that the deformed shape after welding fits very well to a desired design. The geometric parameters of surfaces are selected as the design parameters. The modified method of feasible direction (MMFD) and finite difference sensitivity are used for the optimization algorithm. Two numerical examples demonstrate that the developed shape design method is applicable to existing hull structures and effective for the structural design of ships.

Effect of Bead Surface Treatments and Bead Shapes on the Drawing and Friction Characteristics in Drawbead Forming of Sheet Metal (판재의 드로우비드 성형시 비드표면처리와 비드형상이 인출 및 마찰특성에 미치는 효과)

  • Lee, Dong-Hwal;Ryu, Jong-Soo;Chung, Woo-Chang;Moon, Young-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.2
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    • pp.105-111
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    • 2005
  • In sheet metal forming, drawbeads are often used to control uneven material flow, which may cause defects such as wrinkles, fractures, surface distortion and springback. Appropriate setting and adjusting of the drawbead force is one of the most important parameters in sheet forming process control. Therefore in this study, drawbead test was performed at various bead surface treatment conditions to clarify the frictional characteristics between sheet and drawbead. Furthermore, the differences in drawing force between circular and rectangular shape beads have also been measured to estimate the effectiveness of bead shape on the material flow control. The results show that drawing and friction characteristic were strongly influenced by surface treatments of bead and bead shapes.

A note on Hvorslev's shape factor for a flush bottom piezometer in uniform soil

  • Silvestri, Vincenzo;Bravo-Jonard, Christian;Abou-Samra, Ghassan
    • Geomechanics and Engineering
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    • v.3 no.2
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    • pp.109-116
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    • 2011
  • This note presents an analytical solution for the determination of the shape factor of a flush bottom piezometer in a uniform, isotropic, and incompressible deep soil deposit. The deduced shape factor is compared to published values obtained by approximate methods. Depending on the selected value, the difference may reach 11%.

A Design Optimization Study of Diffuser Shape in a Supersonic Inlet

  • Lim, S.;Koh, D.H.;Kim, S.D.;Song, D.J.
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.756-760
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    • 2008
  • Optimum shape of Double-cone supersonic inlet is studied by using numerical methods. Double-cone intake shape is used for the design optimization study. And the total pressure recovery at the exit is used to assess the aerodynamic performance of the inlet.

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Shape Prediction in Eulerian Analysis of Three-Roll-Stand Shape Rolling (Three-Ro II-Stand 형상압연의 오일러리안 해석에서 형상예측)

  • 이용신;나경환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.328-331
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    • 2001
  • Shape changes of a workpiece in an Eulerian Finite Element analysis for the steady state. three-roll-stand shape rolling are modelled. Although an Eulerian analysis has many advantages for the steady state rolling problems, it necessitates an assumption about the unknown shape of the control volume. In almost all cases. the assumed control volume does not match the final shape and the control volume should be updated. This update can be accomplished by performing a free surface correction. The final shape of a material point, which has a spherical shape at the inlet, can be also predicted by integrating a deformation gradient along a stream line. Analyses of three-roll-stand shape rolling is in detail examined.

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Finite element procedure of initial shape determination for hyperelasticity

  • Yamada, Takahiro
    • Structural Engineering and Mechanics
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    • v.6 no.2
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    • pp.173-183
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    • 1998
  • In the shape design of flexible structures, it is useful to predict the initial shape from the desirable large deformed shapes under some loading conditions. In this paper, we present a numerical procedure of an initial shape determination problem for hyperelastic materials which enables us to calculate an initial shape corresponding to the prescribed deformed shape and boundary condition. The present procedure is based on an Arbitrary Lagrangian-Eulerian (ALE) finite element method for hyperelasticity, in which arbitrary change of shapes in both the initial and deformed states can be treated by considering the variation of geometric mappings in the equilibrium equation. Then the determination problem of the initial shape can be formulated as a nonlinear problem to solve the unknown initial shape for the specified deformed shape that satisfies the equilibrium equation. The present approach can be implemented easily to the finite element method by employing the isoparametric hypothesis. Some basic numerical results are also given to characterize the present procedure.