• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.19 no.6
• /
• pp.739-745
• /
• 2010

The roller gear cam can control the rotational follower periodically by attaching several roller on the circumstance of follower shaft and it is widely used in non-backlash and precise actuating mechanism such as index table or ATC of machine tools. For machining the roller gear cam, 5 axis CNC machine tool is used and the geometric principle of CAM mechanism must be adopted to generate the NC-code and to develop the special CAD/CAM software because there is not commercial CAM system to machine the roller gear cam. The maker of the specially developed software in domestic user is generally from Japan or Taiwan. However these softwares do not reflect the post processing technique for finish machining in the module. Also, there is some limitation for further new application of itself and it needs higher costs for further application. In this study, the CAD/CAM software to overcome these problem was developed. And its reliability was verified by applying it in 5-axis CNC machining. Finally, the experimental result conducted in the 5-axis machining show good consistency in the movement of follower along the flute and in its Size.

• Proceedings of the KSME Conference
• /
• 2000.04b
• /
• pp.886-891
• /
• 2000

One of the domestic co-generation plants have undergone excessive vibration problems of turbine attributed to external force for years. The root cause of turbine vibration may be shan alignment problem which sometimes is changed by thermal expansion and external farce, even if turbine technicians perfectly performed it. To evaluate the alignment condition from plant start-up to full load, a strain measurement of turbine and main steam piping subjected to thermal loading is monitored by using strain gages. The strain gages are bonded on both bearing housing adjusting bolts and pipe stoppers which. installed in the x-direction of left-side main steam piping near the turbine inlet in order to monitor closely the effect of turbine under thermal deformation of turbine casing and main steam piping during plant full load. Also in situ load of constant support hangers in main steam piping system is measured by strain gages and its results are used to rebalance the hanger rod load. Consequently, the experimental stress analysis by using strain gages turns out to be very useful tool to diagnose the trouble and failures of not only to stationary components but to rotating machinery in power plants.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2003.11a
• /
• pp.1018-1025
• /
• 2003

The diesel engine is often a serious excitation source in ships. Both the varying cylinder gas forces and the reciprocating and rotating mass forces associated with the crank and the connecting rod mechanism produce ample possibilities for excitation of the engine structure itself, the shafting, the surrounding substructures as well as the hull girder. This paper presents a guide for optimization of excitation forces produced by the marine propulsion 2-stroke diesel engine. The computational program for predicting the excitation forces is developed and applied to 2-stroke in-line engines. The object function is defined as the work done by every cylinder excitation force which is related to the mode shape of the diesel engine system, especially in the torsional vibration of the shafting. As a practical application of the presented method, the crank angle of 7 cylinder 2-stroke engine is optimized to reduce torsional vibration stresses on the shafting. Compared with the regular firing angle, about 60% of the 4th order torsional vibratory stress on the propeller shaft can be reduced by optimizing the crank angle irregularly. The usefulness of the presented optimization method is confirmed by the measurements.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2002.05a
• /
• pp.214-219
• /
• 2002

As the tangential flow inside the clearance of tribe elements such as bearings and seals is increased as the shaft speed increases, the system stability will be decreased due to the increment of the instability parameter. To reduce the tangential flow inside the clearance of the balance sleeve, anti-swirl injection mechanism is applied. The balance sleeve is used in resisting the axial force induced by impeller in high pressure multi-stage pump. In this paper, total three cases are experimentally investigated; original balance steeve, anti-swirl injection balance steeve with 0 axial degree and anti-swirl injection balance sleeve with 30 axial degree. Experiments are focused in the comparison of vibration level and leakage flow rate. The results clearly shows that the anti-swirl injection balance sleeve with 0 axial degree improves the vibration characteristics. However, the anti-swirl injection balance sleeve with 30 degree aggravates the vibration characteristics. In the standpoint of leakage performance, both anti-swirl injection balance sleeves show the better result than the original balance sleeve.

• Proceedings of the Korean Society for Agricultural Machinery Conference
• /
• 1996.06c
• /
• pp.247-256
• /
• 1996

The performance of a commonly used, inclined shaft, axial flow pump manufactured in Vietnam was evaluated . The pump tested had a 37 cm diameter thrust impeller and 40 cm outlet diameter. This pump was initially evaluated to establish the base performance curves for three total static heads of 1.45 m, 1.75m and 2.15 m at a constant recommended speed of 980 rpm. In the field survey, brass sleeve , impeller and lubricating system. These parts of the pump were modified and then it was tested again at the same test conditions used for the original one. Maximum efficiency of the original pump varied from 56.11% to 53.15% , and that of the modified pump from 57.63% to 54.52% when the total static head varied from 1.45 m to 2.15m . At these total static heads, the discharge, the total head and the power input varied from 387 to 347l/s, 4.25 to 4.60m and 28.72 to 29.38kW, respectively, for the original pump and from 388 to 346l/s , 4.29 to 4.63 m and 28.23 to 28.91 kw, respectivel , for the modified pump. The efficiency of the pump after modification increased by more than 1.5% and the power input decreased by 1.7%.

• Transactions of the Korean Society for Noise and Vibration Engineering
• /
• v.14 no.8
• /
• pp.709-717
• /
• 2004

The diesel engine is often a serious excitation source in ships. Both the varying cylinder gas forces and the reciprocating and rotating mass forces associated with the crank and the connecting rod mechanism produce ample possibilities for excitation of the engine structure itself, the shafting, the surrounding substructures as well as the hull girder. This paper presents a guide for optimization of excitation forces produced by the marine propulsion 2-stroke diesel engine. The computational program for predicting the excitation forces is developed and applied to 2-stroke in-line engines. The object function is defined as the work done by every cylinder excitation force which is related to the mode shape of the diesel engine system, especially in the torsional vibration of the shafting. As a practical application of the presented method. the crank angle of 7 cylinder 2-stroke engine is optimized to reduce torsional vibration stresses on the shafting. Compared with the regular firing angle, about 60 ％ of the 4th order torsional vibratory stress on the propeller shaft can be reduced by optimizing the crank angle irregularly. The usefulness of the presented optimization method is confirmed by the measurements.

• The KSFM Journal of Fluid Machinery
• /
• v.7 no.6 s.27
• /
• pp.21-27
• /
• 2004

The floating ring seal has an advantage to find the optimum position by itself, which is used in the turbo pump of a liquid rocket. The main purpose of seals is to reduce the leakage. Especially, seals of the turbo pump for the liquid rocket engine are operated under the serious conditions such as high pressure above 10 MPa, very low temperature about $-180^{\circ}C$ and high rotating speed above 25,000 rpm. So, rotordynamic stability is very important for the system stability. In this paper, the leakage and dynamic characteristics of floating ring seals were investigated by a experimental and analytical method. The theoretical results of the leakage performance for the floating ring seal showed much higher than that of experimental results. On the other hand, the results of stiffness and damping characteristics showed similarity each other. As the shaft speed was increasing, the whirl frequency ratio was increased in the experimental results.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2007.04a
• /
• pp.245-249
• /
• 2007

In this study a model-based diagnostic method using the Neural Network was proposed for PW206C turbo shaft engine and performance model was developed by SIMULINK. Fault and test database to build the NN was obtained at various off-design operating range such as flight altitude, flight Mach number and gas generator rotational speed variation. According to the fault detection analysis results, it was confirmed that the proposed fault detection method could find well the fault of compressor, compressor turbine and power turbine at on-design point as well as off-design point conditions.

• Journal of the Society of Naval Architects of Korea
• /
• v.32 no.2
• /
• pp.103-107
• /
• 1995

Longitudinal hull girder vibration has not been occurred severely since 1960's. However, recent low speed diesel driven ships equipped with overcritical shafting system, can be excited heavily in longitudinal direction by shaft axial farce coupled with torsional vibration. In this study the characteristics of longitudinal hull girder vibration of a 73,000 deadweight bulk carrier were investigated through onboard measurement, exciter test, and 3-D FEM analysis. Results showed that the longitudinal hullgirder vibration may occur in the ship which is not set up the barred speed range in engine operation. Moreover, this vibration occurs. only during the low speed voyage in harbour depending upon the ship loading condition.

• 한국태양에너지학회:학술대회논문집
• /
• 2011.04a
• /
• pp.48-53
• /
• 2011

In this study, it is to verify the applicability for a simplified model(IEC61400-2, Design Require-ments for Small Wind Turbines, 2006-03) is the international standard is used to the structural design. In the design process of a wind turbine, the safety of a designed wind turbine is one of the most important factors. The simplified model can be used to determine the design load for small wind turbines. So, this paper has been re-evaluated a small wind turbine design loads that produced already. As a result, the material characteristic value(Rchar) of Blade, Rotor shaft and the tower are $90E6[N/m^2]$, $441E6[N/m^2]$ and $94E6[N/m^2]$. Therefore, the value of the applied safety factor to each part of the survival probability of 95% are satisfied.