• 제목/요약/키워드: Shaft Fault

검색결과 44건 처리시간 0.026초

고속철도차량 감속구동장치 진동특성 분석 (Analysis on the Vibration Characteristics of Reduction Gear Units for High-speed Trains)

  • 문경호;이동형;김재철;지해영
    • 한국정밀공학회지
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    • 제30권7호
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    • pp.694-701
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    • 2013
  • The gear-reduction units of Korean high-speed trains consist of a motor reduction unit, an axle gear box reduction unit, and a tripod joint shaft. A reduction gear unit is a gearbox used to reduce the rotational speed of the input shaft to a slower rotational speed on the output shaft. This reduction in output speed helps to increase torque. Defective reduction gear units in high-speed trains are caused by damage to the gear or by gear fatigue. To diagnose potential problems, it is important to know the vibration characteristics of the reduction gear units. In this study, we analyzed the vibration characteristics of reduction gears under various conditions. The test setup included a full-scale test rig to evaluate reduction gear under both normal and extreme operating conditions.

A Study on Multi Fault Detection for Turbo Shaft Engine Components of UAV Using Neural Network Algorithms

  • Kong, Chang-Duk;Ki, Ja-Young;Kho, Seong-Hee;Lee, Chang-Ho
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2008년 영문 학술대회
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    • pp.187-194
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    • 2008
  • Because the types and severities of most engine faults are various and complex, it is not easy that the conventional model based fault detection approach like the GPA(Gas Path Analysis) method can monitor all engine fault conditions. Therefore this study proposed newly a diagnostic algorithm for isolating and diagnosing effectively the faulted components of the smart UAV propulsion system, which has been developed by KARI(Korea Aerospace Research Institute), using the fuzzy logic and the neural network algorithms. A precise performance model should be needed to perform the model-based diagnostics. The based engine performance model was developed using SIMULINK. For the work and mass flow matching between components of the steady-state simulation, the state-flow library was applied. The proposed steady-state performance model can simulate off-design point performance at various flight conditions and part loads, and in order to evaluate the steady-state performance model their simulation results were compared with manufacturer's performance deck data. According to comparison results, it was confirm that the steady-state model well agreed with the deck data within 3% in all flight envelop. The diagnosis procedure of the proposed diagnostic system has the following steps. Firstly after obtaining database of fault patterns through performance simulation, then secondly the diagnostic system was trained by the FFBP networks. Thirdly after analyzing the trend of the measuring parameters due to fault patterns, then fourthly faulted components were isolated using the fuzzy logic. Finally magnitudes of the detected faults were obtained by the trained neural networks. Because the detected faults have almost same as degradation values of the implanted fault pattern, it was confirmed that the proposed diagnostic system can detect well the engine faults.

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GPA 기법을 적용한 터보축 엔진의 고도 변화에 따른 성능진단 (Performance Diagnostics with Altitude Variation of Turbo-Shaft Engine using Gas Path Analysis)

  • 이은영;노태성;최동환
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2006년도 제26회 춘계학술대회논문집
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    • pp.218-221
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    • 2006
  • 가스터빈 엔진의 높은 신뢰성과 운용비의 최소화는 제작자나 사용자 모두에게 중요한 문제이며, 정성적, 정량적 성능저하 예측을 포함한 다양한 성능진단기법이 시도되고 있다. 탈설계점에서의 성능진단은 설계점 성능진단에 비해 학습, 또는 처리해야 할 데이터 규모가 방대함에 따라 예측오차와 수렴도면에서 해결되어야 할 문제점들을 안고 있다. 따라서 이를 위해 본 연구에서는 가스경로해석 기법을 적용한 엔진성능진단코드를 개발하였으며, 이를 스마트 무인기용 터보축 엔진에 적용하여 설계점 및 고도 변화에 따른 탈설계점 영역에 대하여 단일 성능저하를 정량적으로 예측하여 GSP를 통한 예측결과와 비교하였다.

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순간전압강하 극복을 위한 대용량 유도전동기 제어방식 설계 및 해석 (Design and Analysis of Large Induction Motor Control Coping with Voltage Sag)

  • 조성돈;임성호
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1998년도 하계학술대회 논문집 C
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    • pp.1056-1058
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    • 1998
  • Voltage dips caused by transmission system faults are usually of a short duration. High speed relaying and breaker operation will typically limit the disturbance to 0.1 seconds. Most motor controllers obtain their control power directly from the bus by means of a control transformer. Under this condition, a voltage dip can cause the contactor to drop out. disconnecting the motor from the line. The rapid re-energizing of the controller is in effect a fast reclosure which may result in motor damage. The time delay re-energizing of controller will result in a greater loss of speed and possibly loss of stability. Other means of controller can be used to prevent the motor from being disconnected from line during the fault. This can be accomplished by DC power controller or mechanically latched controller. This paper demonstrates that DC power controller or mechanically latched type controller to prevent the motor from being disconnected from line during the fault is, the most effective in minimizing speed reduction, transient motor current, transient motor torque and transient shaft torque by EMTP calculation.

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Failure prediction of a motor-driven gearbox in a pulverizer under external noise and disturbance

  • Park, Jungho;Jeon, Byungjoo;Park, Jongmin;Cui, Jinshi;Kim, Myungyon;Youn, Byeng D.
    • Smart Structures and Systems
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    • 제22권2호
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    • pp.185-192
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    • 2018
  • Participants in the Asia Pacific Conference of the Prognostics and Health Management Society 2017 (PHMAP 2017) Data Challenge were given measured vibration signals from motor-driven gearboxes used in pulverizers. Using this information, participants were requested to predict failure dates and the faulty components. The measured signals were affected by significant noise and disturbance, as the pulverizers in the provided data worked under actual operating conditions. This paper thus presents a fault prediction method for a motor-driven gearbox in a pulverizer system that can perform under external noise and disturbance conditions. First, two fault features, an RMS value in the higher frequency zones (HRMS) and an amplitude of a period for high-speed shaft in the quefrency domain ($QA_{HSS}$), were extracted based on frequency analysis using the higher and lower sampling rate data. The two features were then applied to each pulverizer based on results of frequency responses to impact loadings. Then, a regression analysis was used to predict the failure date using the two extracted features. A weighted regression analysis was used to compensate for the imbalance of the features in the given period. In addition, the faulty components in the motor-driven gearboxes were predicted based on the modulated frequency components. The score predicted by the proposed approach was ranked first in the PHMAP 2017 Data Challenge.

IR 카메라 기반의 풍력발전용 고장검출 시스템 개발 (Development of IR Camera based Fault Detection System for Wind Turbine Generator)

  • 김세윤;김성호
    • 한국지능시스템학회논문지
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    • 제22권6호
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    • pp.780-785
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    • 2012
  • 최근 풍력발전은 전 세계적으로 전기의 생산을 위해 사용되는 신재생 에너지원 중 가장 빨리 성장하고 있는 분야이다. 일반적으로 풍력발전 시스템은 설치 후 약 20년 동안 사용될 수 있도록 설계되며 따라서 장기간 운전할 경우, 풍력 발전기에서의 고장은 필연적으로 발생하게 된다. 특히 풍력발전 시스템의 너셀 내부에는 로터샤프트, 기어박스 및 발전기 등이 설치되며 이들 요소의 정상적인 동작을 보장하기 위한 각종 냉각 시스템이 설치된다. 만일 이들 냉각 시스템에 고장이 발생된다면 전체 풍력발전시스템의 정상적인 동작을 보장하는 것이 불가능하다. 이에 본 연구에서는 풍력발전 시스템 너셀 내부에 설치되는 각종 냉각장치의 고장을 미연에 방지할 수 있게 하는 IR 카메라 기반의 풍력발전용 고장검출 시스템을 제안하고 실제 시스템의 구현을 통해 제안된 기법의 유용성을 확인하고자 한다.

Aseptic Humeral Nonunion: What Went Wrong? What to Do? A Retrospective Analysis of 20 Cases

  • Kim, Jinil;Cho, Jae-Woo;Cho, Won-Tae;Cho, Jun-Min;Kim, Namryeol;Kim, Hak Jun;Oh, Jong-Keon;Kim, Jin-Kak
    • Journal of Trauma and Injury
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    • 제29권4호
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    • pp.129-138
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    • 2016
  • Purpose: Due to recent advances in internal fixation techniques, instrumentation and orthopedic implants there is an increasing number of humeral shaft fracture treated operatively. As a consequence, an increased number nonunion after operative fixation are being referred to our center. The aim of this study is to report the common error during osteosynthesis that may have led to nonunion and present a systematic analytical approach for the management of aseptic humeral shaft nonunion. Methods: In between January 2007 to December 2013, 20 patients with humeral shaft nonunion after operative procedure were treated according to our treatment algorithm. We could analysis x-rays of 12 patients from initial treatment to nonunion. In a subgroup of 12 patients the initial operative procedure were analyzed to determine the error that may have caused nonunion. The following questions were used to examine the cases: 1) Was the fracture biology preserved during the procedure? 2) Does the implant construct have enough stability to allow fracture healing? Results: In 19 out of 20 patients have showed radiographic evidence of union on follow up. One patient has to undergo reoperation because of the technical error with bone graft placement but eventually healed. There were 2 cases wherein the treatment algorithm was not followed. All patients had problems with mechanical stability, and in 13 patients had biologic problems. In the analysis of the initial operative fixation, only one of 12 patients had biologic problems. Conclusion: In our analysis, the common preventable error made during operative fixation of humeral shaft fracture is failure to provide adequate stability for bony union to occur. And with these cases we have demonstrated a systematic analytic management approach that may be used to prevent surgeons from reproducing the same fault and reduce the need for bone grafting.

상관차원을 이용한 회전기계의 간극 진단 (Diagnosis on the Clearance of Rotating Machinery Using Correlation Dimension)

  • 박상문;최연선
    • 한국소음진동공학회논문집
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    • 제15권7호
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    • pp.781-787
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    • 2005
  • The correlation dimension can provide some intrinsic Information of an underlying dynamic system by reconstructing measured nonlinear time series. The vibration signals measured from a rotor with different clearance sizes between shaft and bushing were analyzed using the correlation dimension. The results showed that the correlation dimension can identify the size of the clearance of a rotor and the lubricating condition, which can not be analyzed by frequency spectrum or wavelet. The magnitude of the correlation dimension became smaller as the clearance larger and as the lubrication condition better.

현수교의 지중정착식 앵커리지 설계 (The Design of Rock Anchored Anchorage of Suspension Bridge)

  • 안익균;김경택;박기웅;장학성
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2008년도 추계 학술발표회
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    • pp.629-640
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    • 2008
  • South anchorage(AN1, Myodo side) of supension bridge between Myodo and Gwangyang is designed as rock anchorage with 36m anchor length using the resistance of rock mass in Myodo. Checking the overall stability of the anchorage, we considered rock joints, bedding planes, fault zones and condition of rock structure in situ by analysis results for photo-lineaments, aerial photograph interpretation and drill-hole logs are considered. This anchorage consists of an access shaft, adit, and the upper and lower concrete bearing plate to introduce pre-stressing force into rock mass.

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포락선 분석을 이용한 산업용 기어박스의 결함 검출 (Faults Detection of Industrial Gearbox using an Envelope Analysis)

  • 박영준;이근호;이재정
    • Journal of Biosystems Engineering
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    • 제34권2호
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    • pp.82-88
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    • 2009
  • This study was conducted to detect faults in a gearbox comprised of gears, bearings and shafts. The envelope analysis was used as a method of detection, which could detect breakage and pitting of gears and bearings, and misalignment of shafts effectively. Vibration measured at the increaser was analyzed to characterize the faults. When the increaser has a defect, peaks with a constant period appear in the time history of vibration and its harmonic components also in the envelope spectrum. The envelope analysis showed that a crack in the stepped output shaft caused the increaser to generate the abnormal peaks.