• Title/Summary/Keyword: Shackle pin

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A Study for Rationalization of Lifting Lug Design of Ship Block (선박블록 탑재용 러그구조의 설계합리화를 위한 연구)

  • 함주혁
    • Journal of Ocean Engineering and Technology
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    • v.11 no.4
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    • pp.249-261
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    • 1997
  • A basic study on the lifting lug design has performed through the rational and systematic process. In order to evaluate the proper design-load distribution around lug eye investigation of contact force between lifting lug and shackle pin is performed using non-linear parametric analysis idealized by gap element models. Gap element modeling and nonlinear analysis procedures are illustrated and discussed based on MSC/NASTRAN. Some analysis and design guides are suggested through the consideration of several important effects such as stress distribution pattern, circumferential contact force distribution along the lug eye face, loading share rate between lug main plate and doubler, effect of loading direction, relation between applied force and deflection and size effect of shackle pin radius. Additionally optimum design studies are performed and general trends according to the variation of design parameters are suggested.

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A Study on the Optimization of Lifting Lug for Block Erection (선박 블럭 탑재용 러그 구조 최적화 연구)

  • Min, Dug-Ki;Eum, Sung-Min
    • Special Issue of the Society of Naval Architects of Korea
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    • 2011.09a
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    • pp.82-89
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    • 2011
  • In general, a number of lifting lugs have been used in shipbuilding industry and the D-type lugs are mainly used. The aim of this paper is to increase the cycle of the use and to reduce the size of lifting lugs to introduce lightweight shackle. In this study, nonlinear elasto-plastic analysis has been performed to confirm the ultimate strength of lifting lugs. In order to evaluate the proper design-load distribution around lug eye, the contact force between lifting lug and shackle pin has been realized by gab element model. Gap element modeling and nonlinear analysis are carried out using the finite element program MSC/PATRAN & ABQUS. Additionally the ultimate strength tests were performed to verify the structural adequacy of newly designed lifting lug and to insure safety of it. The D-10, 15, 20 & 40 ton models which are mainly used in the block erection are selected in the strength test. According to the results of the analysis and strength test, the ultimate strength of the newly designed lifting lugs has been estimated to exceed 3 times of design working load.

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Design for Raising the Rate of Recovering use of Lifting Lug (리프팅 러그 재사용율 제고를 위한 설계)

  • 김상일
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.4
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    • pp.59-65
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    • 2003
  • With the fast growth of shipbuilding industry, in recent years several hundreds of thousands of lifting lugs for a year have been used. This paper is aimed at maximizing the recovering use of lifting lugs. In this study, we have evaluated the structural strength for present and modified lifting lugs under in-plane and out-of-plane load conditions. For this purpose, the equivalent stresses have been calculated by nonlinear elasto-plastic analysis using the finite element program ABAQUS. At the same time, the contact conditions between lifting lug and shackle pin are also considered.

Parametric Design Considerations for Lifting Lug Structure on Ship Block (선박블록 탑재용 러그구조의 파라메트릭 설계 고찰)

  • Ham, Juh-Hyeok
    • Journal of Ocean Engineering and Technology
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    • v.25 no.2
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    • pp.101-107
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    • 2011
  • In view of the importance of material reduction because of the jump in oil and steel prices, structural design studies for lifting lugs were performed. Hundreds of thousands of such lifting lug structures are needed every year for ship construction. A direct design study was reviewed using the developed design system to increase the design efficiency and provide a way of directly inserting a designer's decisions into the design system process. In order to understand the design efficiency and convenience of a lug structure, parametric studies for prototype lug shapes were performed using the developed design system. From these design studies, various patterns of design parameters for the lug structure according to changes in the main plate length were examined. Based on these parametric study results, design guides were developed for more efficiently suggesting structural data for enormous lug structures. Additionally, a more detailed structural analysis through local strength evaluations will be performed to verify the efficiency of the optimum structural design for a lug structure.

Consideration of the Lifting Lug Structure using the Hybrid Structural Design System (하이브리드 구조설계 시스템을 이용한 선박블록 탑재용 러그구조 고찰)

  • Ham, Juh-Hyeok;Kim, Dong-Jin
    • Journal of Ocean Engineering and Technology
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    • v.23 no.2
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    • pp.104-109
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    • 2009
  • In the view of the importance of material reduction due to the jump in oil and steel prices, an optimized structural system for lifting lugs was developed. Such a system is needed hundreds of thousands of times a year. A direct design process was added to this developed optimized system to increase the design efficiency and provide a way of directly inserting a designer's decisions into the design system process. In order to verify the system efficiency and convenience, several new prototype lug shapes were suggested using the developed system. From these research results, it was found that the slope of the main plate of the lug structure has a tendency to move from about 45 degrees to about 60 degrees and the design weight was reduced from an initial value of about 32kgf to about $15{\sim}19kg_f$ after the redesign. Based on these initial research results, an efficient reduction in steel weight was expected considering the enormous consumption of lug structures per year. Additionally, a more detail structural analysis through local strength evaluations will be performed to verify the efficiency of the optimum structural design for a lug structure.