• 제목/요약/키워드: Setup Reduction

검색결과 106건 처리시간 0.025초

합성수지 생산공정의 JIT 생산 시스템 도입에 대한 실증적 연구 (An Empirical Study on JIT Production System's Implementation in a Synthetic Resins Manufacturing Process)

  • 임치환
    • 산업경영시스템학회지
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    • 제25권4호
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    • pp.69-78
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    • 2002
  • The basic purpose of the JIT(Just In Time) production system is to increase profits by reducing costs-that is, by completely eliminating waste such as excessive stocks or workforce. To achieve cost reduction, Production must promptly and flexibly adapt to changes in market demand without having wasteful slacks. :iuch an ideal is accomplished by the concept of JIT, producing the necessary items in the necessary quantities at the necessary time. The JIT production system is supported by the following: reduction of setup time, smoothing of production, standardization of jobs, improvement activities, design of machine layout, Kanban system, autonomation etc. This study examined the present state of the domestic JIT production system and introduced the empirical case of JIT application a small and medium manufacturing company. A synthetic resins manufacturing company applied JIT principles to its processes and achieved the great performance.

압전션트 회로를 이용한 지능패널의 광대역 소음저감에 관한 연구 (Broadband Noise Reduction of Smart Panels using Piezoelectric Shunt Circuits)

  • 정영채;김재환;이중근;하성호
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 추계학술대회논문집
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    • pp.624-629
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    • 2003
  • In this paper, broadband shunt technique for increasing transmission loss is experimentally investigated. Piezoelectric shunt damping is studied using resonant shunt circuit and negative capacitor shunt circuit. A resonant shunt circuit is implemented by using a resistor and inductor. Negative Capacitor shunt damping is similar in nature to resonant shunt damping techniques, as a single piezoelectric material is used to dampen multi-mode. Performance of both methods is experimentally studied for noise reduction. This is based upon SAE J1400 test method and a transmission loss measurement system is provided for it. This paper will present the test setup fer transmission loss measurement and the tuning procedure of shunt circuits. Finally the results of sound transmission tests will be shown.

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압전 션트를 이용한 스마트 패널의 투과 손실 관한 연구 (Study on Transmission Loss in Smart Panel Using Piezoelectric Shunt)

  • ;김흥수;김재환
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2005년도 추계학술대회논문집
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    • pp.541-544
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    • 2005
  • In this paper, admittance is introduced to represent electro-mechanical characteristics of piezoelectric structures and to predict the performance of piezoelectric shunt system. Finite element method is used to obtain numerical admittance. In order to illuminate the effect of noise reduction in the shunt system, two experimental setups were constructed. One is for matching the resonant shunt damping. The other is a standard test setup according to SAE J1400 used to measure the transmission loss for the smart panel with shunt circuit. Shunt performance and noise reduction of smart panel are realized by these two experiments.

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Drag reduction of a rapid vehicle in supercavitating flow

  • Yang, D.;Xiong, Y.L.;Guo, X.F.
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제9권1호
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    • pp.35-44
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    • 2017
  • Supercavitation is one of the most attractive technologies to achieve high speed for underwater vehicles. However, the multiphase flow with high-speed around the supercavitating vehicle (SCV) is difficult to simulate accurately. In this paper, we use modified the turbulent viscosity formula in the Standard K-Epsilon (SKE) turbulent model to simulate the supercavitating flow. The numerical results of flow over several typical cavitators are in agreement with the experimental data and theoretical prediction. In the last part, a flying SCV was studied by unsteady numerical simulation. The selected computation setup corresponds to an outdoor supercavitating experiment. Only very limited experimental data was recorded due to the difficulties under the circumstance of high-speed underwater condition. However, the numerical simulation recovers the whole scenario, the results are qualitatively reasonable by comparing to the experimental observations. The drag reduction capacity of supercavitation is evaluated by comparing with a moving vehicle launching at the same speed but without supercavitation. The results show that the supercavitation reduces the drag of the vehicle dramatically.

Active mass damper control for cable stayed bridge under construction: an experimental study

  • Chen, Hao;Sun, Zhi;Sun, Limin
    • Structural Engineering and Mechanics
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    • 제38권2호
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    • pp.141-156
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    • 2011
  • A cable stayed bridge under construction has low structural damping and is not as stable as the completed bridge. Control countermeasures, such as the installation of energy dissipating devices, are thus required. In this study, the general procedure and key issues on adopting an active control device, the active mass damper (AMD), for vibration control of cable stayed bridges under construction were studied. Taking a typical cable stayed bridge as the prototype structure; a lab-scale test structure was designed and fabricated firstly. A baseline FEM model was then setup and updated according to the modal parameters measured from vibration test on the structure. A numerical study to simulate the bridge-AMD control system was conducted and an efficient LQG-based controller was designed. Based on that, an experimental implementation of AMD control of the transverse vibration of the bridge model was performed. The results from numerical simulation and experimental study verified that the AMD-based active control was feasible and efficient for reducing dynamic responses of a complex structural system. Moreover, the discussion made in this study clarified some critical problems which should be addressed for the practical implementation of AMD control on real cable-stayed bridges.

유도초음파를 이용한 장거리 배관 탐상기법 (Long Range Ultrasonic Guided Wave Techniques for Inspection of Pipes)

  • 박익근;김용권;김현묵;송원준;조용상;안연식
    • Journal of Welding and Joining
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    • 제23권5호
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    • pp.43-48
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    • 2005
  • Conventional non-destructive techniques for inspection of the weld in pipelines require significant test time and high cost. Ultrasonic guided waves have been widely studied and successfully applied to various non-destructive tests with advantage of the long-range inspection. In this paper, a study on the application of ultrasonic guided waves to the long-range inspection of the pipeline is presented using a long-range guided wave inspection system, Wavemaker SE16, GUL. The characteristics and setup of the long-range guided wave inspection system and experimental results in pipes of with various diameter are introduced. The experimental results in mock-up pipes with cluster type detects show that the minimum detectable wall thickness reduction with this guided wave system is $2\~3\%$ in the pipe cross section area. And the wall thickness reduction of $5\%$ in cross section area can be detected when actual detection level is used. Therefore, the applicability of the guided wave systeme to long-range inspection of wall thickness reduction in pipes is verified.

대향분출화염의 분산화학반응 화염구조와 NOx 저감기구 (Flame Structure of Moderately Turbulent Combustion in the Opposed Impinging Jet Combustor)

  • 손민호;조용진;윤영빈;이창진
    • 대한기계학회논문집B
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    • 제26권10호
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    • pp.1387-1393
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    • 2002
  • The measurement of velocity and stain rate field has been conducted in opposed impinging jet combustion. When a smaller diameter (5mm) orifice of pre-chamber was used, previous studies had reported that the combustion phase showed a shift from weak turbulent combustion to moderate turbulent combustion in the modified Borghi Diagram. In the case with smaller orifice diameter (5mm), NOx emission was substantially reduced by a factor 1/2 while the combustion pressure remains at the same as that in the conventional combustion. Hence, in this study, the experiment setup using PIV technique was designed to identify the relation of the strain rate distribution and NOx reduction associated with moderate turbulent combustion. As a result, it was found that the highly strained pockets are widely distributed during the combustion in the middle of chamber when the orifice diameter is 5mm. And the corresponding PDF distribution of strain rates she was the smoothly distributed strain .ate within the range of |$\pm$1000| (1/sec) rather than a spike shape about zero point. This is the unique feature observed in the combustion with 5mm orifice diameter. Therefore, it can be concluded that the substantial NOx reduction in opposed impinging combustor is mainly attributed to the strain rate distribution within the range of |$\pm$1000|resulting in the combustion phase shift to moderate turbulent combustion.

열간 단조용 작업보조로봇 개발 및 근전도 신호를 이용한 성능 평가 (Development of an Assistant Robot for use in Hot Forging Work Sites and Its Performance Evaluations using Electromyographic Signals)

  • 송지연;김황근;윤정원
    • 제어로봇시스템학회논문지
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    • 제21권5호
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    • pp.427-433
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    • 2015
  • Hot forging industry workers are prone to encounter several health risks due to lack of automation and poor working environment conditions. These workers particularly suffer from muscle fatigue owing to the constant handling of heavy products during the forging process. Thus we developed an assistant robot for workers who carry out hot forging tasks. The purpose of a robot is to compensate gravity-loads for heavy products. To verify the functionality of a robot, we performed a muscle fatigue analysis using Electromyography (EMG) signals. Four muscles of the upper extremity were chosen to measure muscle activity. And experiment conditions were setup to imitate the hot forging process. Post experimental analysis of the captured muscle activity revealed a reduction in the median frequency of the EMG signals, which means clear fatigue reduction due to a robot's assistance. The developed assist robot with compact and economical components can be efficiently utilized at forging work sites to create better working conditions for operators.

고령층의 가청주파수 특성을 고려한 이퀄라이저 연구 (A study on the hearing characteristic based equalizer design for the elderly)

  • 이철희;홍성규
    • 디지털콘텐츠학회 논문지
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    • 제19권4호
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    • pp.779-787
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    • 2018
  • 본 연구는 가청주파수 축소로 인해 고주파수의 청취력 저하를 겪는 고령층에게 손실된 주파수의 음압을 보상하는 이퀄라이저 연구이다. 연구를 통해 신체 노화에 따라 고주파수 청력역치가 증가하는 원인과 고령층의 가청주파수 특성을 고찰하여 급격하게 증가하고 있는 우리나라 고령층에게 가청주파수 특성을 반영한 이퀄라이저 제공이 필요한 이유를 밝혔다. 현재 일부 애플리케이션에서 사용자의 가청주파수를 확인한 뒤 이를 반영한 이퀄라이저 설정을 제공하는 기능과 연령대 별로 상이한 이퀄라이저 설정을 제공하는 기능이 상용화 되어있으나 실험을 통해 소리 개선 효과를 확인한 결과 고령층의 청력 손실 폭을 온전히 보상하기에는 부족한 것으로 나타났다. 따라서 기존 기능의 한계점을 지적하고 이를 개선하는 방법을 제안하여 고령층에게 제공되는 디지털 미디어 콘텐츠의 소리 전달력을 향상시키는 방법을 모색했다.

자동차 풀리 제조공정의 불량률 감소를 위한 데이터 웨어하우스 구조 설계 (Design of Data Warehouse System for Reducing Defect Rate in Automotive Pulley Manufacturing Process)

  • 이규봉;김보현;오봉훈;주인식;장재덕
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.133-138
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    • 2005
  • Automotive pulleys play a key role in driving the cooling pump, oil pump, air-conditioner and so on by using an engine power. Researches on design processes and technologies of the pulleys can be found in many literatures. On the other hand, the areas related to manufacturing processes of the pulleys have been treated negligently. Vast data extracted from various information systems are transformed, integrated, and summarized to become a special database for helping users make a decision. The database, namely the data warehouse has been popularly used in the marketing and customer management of enterprises and recently applied to improve the design and manufacturing processes. In this study the manufacturing process of pulleys were analyzed through the intensive investigation of shop-floors and the interviews with workers and managers. The defects generated during a manufacturing process were categorized in a few types and the causes of defects examined for extracting the dominant parameters in the setup process for producing pulleys. As the first step to construct the data warehouse for the manufacturing processes of pulleys, authors proposed its architecture focused on the reduction of defect rate during the setup process.

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