• Transactions of Materials Processing
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• v.23 no.1
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• pp.16-22
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• 2014

The current study presents a simple setup method for making teeth models using a three-axis CNC milling machine. Physical teeth models can be made by several methods: casting, machining, and three-dimensional printing. Since the shape of a teeth model requires five-axis machining, the machining of a teeth model using a three-axis CNC milling machine requires careful setup operations. In this paper a simple datum shape is designed within the work piece of the teeth model. The datum shape is an n-sided prism with regular n-polygon ends and rectangular sides. In the present study a 12-sided prism is used, which easily makes 30 degree rotations for finish machining. The proposed setup approach does not require any special tools for making the teeth model using a three-axis CNC milling machine. A test was run and the results show that the proposed approach is useful for experimental makings with the limited facilities available.

• IE interfaces
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• v.6 no.1
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• pp.31-45
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• 1993

Setup planning for machining processes is a part of fixture planning which is also a part of process planning. A setup of a part is defined as a group of features which are machined while the part is fixtured in one single fixture. Setup planning includes a number of tasks such as the selection of setup, sequence of setups and datum frame for each setup. Setup planning is an important function in fixture planning which must be able to support and to clamp a workpiece to prevent deflections caused by machining and clamping loads. This paper presents setup planning system using expert system approach(SPES) for prismatic parts which can be machined on vertical milling machine. SPES consists of preprocessing module and main processing module. Preprocessing module executes the conversion of feature data to frame type data and the determination of setups, and main processing module executes the determination of datum frame of each setup and sequance of setups. Preprocessing module is coded by C language and main processing module is a rule-based expert system using EXSYS pro. The performance of SPES is evaluated through case studies and the results show successful work except for operation sequence of machining holes. This is due to the limited rules for machining holes.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.579-582
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• 2002

In acquiring the surface information of a part, two types of measuring machines have been used: contact type and non-contact type. Since each measuring device has the pres and cons, an integrated measuring system is proposed to acquire the optimal point data. In order to implement the integrated measuring system, the relationship of coordinate systems between each measuring device should be established. In this paper, a new datum fixture and a calibration method for the multiple-sensor measuring system are proposed. The datum fixture is designed to interface two machines, a CMM and a laser scanner. The position of the datum fixture is calibrated by the axis information off motorized rotation stage which is used for a part setup.

• The Journal of the Korea Contents Association
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• v.11 no.7
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• pp.234-238
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• 2011

This paper will evaluate the usefulness of 3D target of CBCT by comparing human body's posture and position when simulated treatment is being carried out as well as human phantom posture and position using CBCT which is applying OBI. From the Rando Phantom which is located in the datum point moved in parallel and rotationary direction using CBCT. Then the mean and standard deviation difference on images location difference that are acquired were compared with real the Rando Phantom' moved distance. To make a plan of simulated treatment with the same procedure of real radiation therapy, we are going to setup the Rando Phantom. With an assumption that the position is set in accurate place, we measured the setup errors accroding to the change of the translation and rotation. Tests are repeated 10 times to get the standard deviation of the error values. The variability in couch shift after positioning equivalent to average residual error showed lateral $0.2{\pm}0.2$mm, longitudinal $0.4{\pm}0.3$mm, vertical $-0.4{\pm}0.1$mm. The average rotation erroes target localization after simulated $0.4{\pm}0.2$ mm, $0.3{\pm}0.3$ mm, and $0.3{\pm}0.4$ mm. The detection error by rotation is $0{\sim}0.6^{\circ}$ CBCT 3D/3D matching using the Rando Phantom minimized the errors by realizing accurate matching during simulated treatment and patient caring.

• Radiation Oncology Journal
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• v.20 no.2
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• pp.165-171
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• 2002

Purpose : In order to perform craniospinal irradiation (CSI) in the supine position on patients who are unable to lie in the prone position, a new simulation technique using a CT simulator was developed and its availability was evaluated. Materials and Method : A CT simulator and a 3-D conformal treatment planning system were used to develop CSI in the supine position. The head and neck were immobilized with a thermoplastic mask in the supine position and the entire body was immobilized with a Vac-Loc. A volumetrie image was then obtained using the CT simulator. In order to improve the reproducibility of the patients' setup, datum lines and points were marked on the head and the body. Virtual fluoroscopy was peformed with the removal of visual obstacles such as the treatment table or the immobilization devices. After the virtual simulation, the treatment isocenters of each field were marked on the body and the immobilization devices at the conventional simulation room. Each treatment field was confirmed by comparing the fluoroscopy images with the digitally reconstructed radiography (DRR)/digitally composite radiography (DCR) images from the virtual simulation. The port verification films from the first treatment were also compared with the DRR/DCR images for a geometrical verification. Results : CSI in the supine position was successfully peformed in 9 patients. It required less than 20 minutes to construct the immobilization device and to obtain the whole body volumetric images. This made it possible to not only reduce the patients' inconvenience, but also to eliminate the position change variables during the long conventional simulation process. In addition, by obtaining the CT volumetric image, critical organs, such as the eyeballs and spinal cord, were better defined, and the accuracy of the port designs and shielding was improved. The differences between the DRRs and the portal films were less than 3 mm in the vertebral contour. Conclusion : CSI in the supine position is feasible in patients who cannot lie on prone position, such as pediatric patienta under the age of 4 years, patients with a poor general condition, or patients with a tracheostomy.

• Progress in Medical Physics
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• v.14 no.2
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• pp.90-98
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• 2003

Purpose : A new virtual simulation technique for craniospinal irradiation (CSI) that uses a CT-simulator was developed to improve the accuracy of field and shielding placement as well as patient positioning. Materials and Methods : A CT simulator (CT-SIM) and a 3-D conformal radiation treatment planning system (3D-CRT) were used to develop CSI. The head and neck were immobilized with a thermoplastic mask while the rest of the body was immobilized with a Vac-Loc. A volumetric image was then obtained with the CT simulator. In order to improve the reproducibility of the setup, datum lines and points were marked on the head and body. Virtual fluoroscopy was performed with the removal of visual obstacles, such as the treatment table or immobilization devices. After virtual simulation, the treatment isocenters of each field were marked on the body and on the immobilization devices at the conventional simulation room. Each treatment fields was confirmed by comparing the fluoroscopy images with the digitally reconstructed radiography (DRR) and digitally composited radiography (DCR) images from virtual simulation. Port verification films from the first treatment were also compared with the DRR/DCR images for geometric verification. Results : We successfully performed virtual simulations on 11 CSI patients by CT-SIM. It took less than 20 minutes to affix the immobilization devices and to obtain the volumetric images of the entire body. In the absence of the patient, virtual simulation of all fields took 20 min. The DRRs were in agreement with simulation films to within 5 mm. This not only reducee inconveniences to the patients, but also eliminated position-shift variables attendant during the long conventional simulation process. In addition, by obtaining CT volumetric image, critical organs, such as the eyes and the spinal cord, were better defined, and the accuracy of the port designs and shielding was improved. Differences between the DRRs and the portal films were less than 3 m in the vertebral contour. Conclusion : Our analysis showed that CT simulation of craniospinal fields was accurate. In addition, CT simulation reduced the duration of the patient's immobility. During the planning process. This technique can improve accuracy in field placement and shielding by using three-dimensional CT-aided localization of critical and target structures. Overall, it has improved staff efficiency and resource utilization by standard protocol for craniospinal irradiation.