• Title/Summary/Keyword: Sensor fault diagnosis

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An RNN-based Fault Detection Scheme for Digital Sensor (RNN 기반 디지털 센서의 Rising time과 Falling time 고장 검출 기법)

  • Lee, Gyu-Hyung;Lee, Young-Doo;Koo, In-Soo
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.19 no.1
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    • pp.29-35
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    • 2019
  • As the fourth industrial revolution is emerging, many companies are increasingly interested in smart factories and the importance of sensors is being emphasized. In the case that sensors for collecting sensing data fail, the plant could not be optimized and further it could not be operated properly, which may incur a financial loss. For this purpose, it is necessary to diagnose the status of sensors to prevent sensor' fault. In the paper, we propose a scheme to diagnose digital-sensor' fault by analyzing the rising time and falling time of digital sensors through the LSTM(Long Short Term Memory) of Deep Learning RNN algorithm. Experimental results of the proposed scheme are compared with those of rule-based fault diagnosis algorithm in terms of AUC(Area Under the Curve) of accuracy and ROC(Receiver Operating Characteristic) curve. Experimental results show that the proposed system has better and more stable performance than the rule-based fault diagnosis algorithm.

An Instrument Fault Diagnosis Scheme for Direct Torque Controlled Induction Motor Driven Servo Systems (직접토크제어 유도전동기 구동 서보시스템을 위한 장치고장 진단 기법)

  • Lee, Kee-Sang;Ryu , Ji-Su
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.51 no.6
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    • pp.241-251
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    • 2002
  • The effect of sensor faults in direct torque control(DTC) based induction motor drives is analyzed and a new Instrument fault detection isolation scheme(IFDIS) is proposed. The proposed IFDIS, which operated in real-time, detects and isolates the incipient fault(s) of speed sensor and current sensors that provide the feedback information. The scheme consists of an adaptive gain scheduling observer as a residual generator and a special sequential test logic unit. The observer provides not only the estimate of stator flux, a key variable in DTC system, but also the estimates of stator current and rotor speed that are useful for fault detection. With the test logic, the IFDIS has the functionality of fault isolation that only multiple estimator based IFDIS schemes can have. Simulation results for various type of sensor faults show the detection and isolation performance of the IFDIS and the applicability of this scheme to fault tolerant control system design.

Fault diagnosis system using qualitative models and interpreters

  • Shin, S.;Lee, Seon-Ho;Bien, Zeungnam
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10a
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    • pp.275-278
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    • 1996
  • This fault diagnosis system consists of qualitative models, qualitative interpreter, and inference engine. Qualitative models are formed by analysis of the relationships between faults and behaviors of sensor trends, which are described by state transition trees. Qualitative interpreter outputs confidence factors with three qualitative quantities which represent the states of sensor trends. And then, the possible faults are detected by inference module which matches the states of trends within a window size with the qualitative models using the well-known min-max operation.

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FPGA-based ARX-Laguerre PIO fault diagnosis in robot manipulator

  • Piltan, Farzin;Kim, Jong-Myon
    • Advances in robotics research
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    • v.2 no.1
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    • pp.99-112
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    • 2018
  • The main contribution of this work is the design of a field programmable gate array (FPGA) based ARX-Laguerre proportional-integral observation (PIO) system for fault detection and identification (FDI) in a multi-input, multi-output (MIMO) nonlinear uncertain dynamical robot manipulators. An ARX-Laguerre method was used in this study to dynamic modeling the robot manipulator in the presence of uncertainty and disturbance. To address the challenges of robustness, fault detection, isolation, and estimation the proposed FPGA-based PI observer was applied to the ARX-Laguerre robot model. The effectiveness and accuracy of FPGA based ARX-Laguerre PIO was tested by first three degrees of the freedom PUMA robot manipulator, yielding 6.3%, 10.73%, and 4.23%, average performance improvement for three types of faults (e.g., actuator fault, sensor faults, and composite fault), respectively.

A Study on the Implementation of Intelligent Diagnosis System for Motor Pump (모터펌프의 지능형 진단시스템 구현에 관한 연구)

  • Ahn, Jae Hyun;Yang, Oh
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.4
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    • pp.87-91
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    • 2019
  • The diagnosis of the failure for the existing electrical facilities was based on regular preventive maintenance, but this preventive maintenance was limited in preventing a lot of cost loss and sudden system failure. To overcome these shortcomings, fault prediction and diagnostic techniques are critical to increasing system reliability by monitoring electrical installations in real time and detecting abnormal conditions in the facility early. As the performance and quality deterioration problem occurs frequently due to the increase in the number of users of the motor pump, the purpose is to build an intelligent control system that can control the motor pump to maximize the performance and to improve the quality and reliability. To this end, a vibration sensor, temperature sensor, pressure sensor, and low water level sensor are used to detect vibrations, temperatures, pressures, and low water levels that can occur in the motor pump, and to build a system that can identify and diagnose information to users in real time.

Fault Detection and Isolation for Inertial Sensor Using Single Antenna GPS Receiver (단일 안테나 GPS 수신기를 이용한 관성센서의 고장검출 및 분리)

  • 김영진;김유단
    • Journal of Institute of Control, Robotics and Systems
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    • v.10 no.11
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    • pp.1037-1043
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    • 2004
  • In this paper, a new fault detection and isolation algorithm fur inertial sensor system is proposed. To identify the inertial sensor fault, single antenna GPS receiver is used as an effective redundancy source. To use GPS receiver as redundancy for the inertial sensors, the algorithm to estimate the attitude and acceleration using single antenna GPS receiver is adopted. By using Doppler shift of carrier phase signal and kinetic characteristics of aircraft, attitude information of aircraft can be obtained at the coordinated flight condition. Based on this idea, fault diagnosis algorithm for inertial sensors using single antenna GPS based attitude is proposed. For more effective FDI, decision variables considering the aircraft maneuver are proposed. The effectiveness of the proposed algorithm is verified through the numerical simulations.

Timely Sensor Fault Detection Scheme based on Deep Learning (딥 러닝 기반 실시간 센서 고장 검출 기법)

  • Yang, Jae-Wan;Lee, Young-Doo;Koo, In-Soo
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.20 no.1
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    • pp.163-169
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    • 2020
  • Recently, research on automation and unmanned operation of machines in the industrial field has been conducted with the advent of AI, Big data, and the IoT, which are the core technologies of the Fourth Industrial Revolution. The machines for these automation processes are controlled based on the data collected from the sensors attached to them, and further, the processes are managed. Conventionally, the abnormalities of sensors are periodically checked and managed. However, due to various environmental factors and situations in the industrial field, there are cases where the inspection due to the failure is not missed or failures are not detected to prevent damage due to sensor failure. In addition, even if a failure occurs, it is not immediately detected, which worsens the process loss. Therefore, in order to prevent damage caused by such a sudden sensor failure, it is necessary to identify the failure of the sensor in an embedded system in real-time and to diagnose the failure and determine the type for a quick response. In this paper, a deep neural network-based fault diagnosis system is designed and implemented using Raspberry Pi to classify typical sensor fault types such as erratic fault, hard-over fault, spike fault, and stuck fault. In order to diagnose sensor failure, the network is constructed using Google's proposed Inverted residual block structure of MobilieNetV2. The proposed scheme reduces memory usage and improves the performance of the conventional CNN technique to classify sensor faults.

Development of Diagnostic Expert System for Machining Process Ffailure Detection (가공공정의 이상상태진단을 위한 진단전문가시스템의 개발)

  • Yoo, Song-Min;Kim, Young-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.147-153
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    • 1997
  • Fault diagnosis technique in machining system which is one of engineering techniques absolutely necessary to automation of manufacturing system has been proposed. As a whole, diagnosis process is explained by two steps: sensor data acquisition and reasoning current state of system with the given sensor data. Flexible disk grinding process implemented in milling machine was employed in order to obtain empirical manufacturing process information. Resistance force data during machining were acquired using tool dynamometer known as sensor which is comparably accurate and reliable in operation. Tool status during the process was analyzed using influnece diagram assigning probability from the statistical analysis procedure.

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A Robust Method of Fault Diagnosis for Steer-by-Wire System's Sensor (Steer-by-Wire 시스템의 감지기에 대한 강인한 이상진단기법)

  • Moon S.W.;Ji Y.K.;Huh K.S.;Cho D.I.;Park J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1463-1467
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    • 2005
  • This paper proposes an analytical redundancy technique for fault diagnostics of the sensor in steer-by-wire system. We use incorporating vehicle dynamics modeling into the design of a diagnostic system for steer-by-wire system. The use of a model of vehicle dynamics improves the speed and accuracy of the diagnoses. The proposed fault diagnostics algorithm is based on parity-space methods to generate residuals. To reduce the effects of modeling uncertainty and dynamic transients, the residuals are subject to filtering. We construct diagnostic system consisting residual threshold for detection and isolator with using the directional residual vector.

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Fault Detection and Diagnosis of the Deaerator Level Control System in Nuclear Power Plants

  • Kim Kyung Youn;Lee Yoon Joon
    • Nuclear Engineering and Technology
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    • v.36 no.1
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    • pp.73-82
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    • 2004
  • The deaerator of a power plant is one of feedwater heaters in the secondary system, and it is located above the feedwater pumps. The feedwater pumps take the water from the deaerator storage tank, and the net positive suction head(NSPH) should always be ensured. To secure the sufficient NPSH, the deaerator tank is equipped with the level control system of which level sensors are critical items. And it is necessary to ascertain the sensor state on-line. For this, a model-based fault detection and diagnosis(FDD) is introduced in this study. The dynamic control model is formulated from the relation of input-output flow rates and liquid-level of the deaerator storage tank. Then an adaptive state estimator is designed for the fault detection and diagnosis of sensors. The performance and effectiveness of the proposed FDD scheme are evaluated by applying the operation data of Yonggwang Units 3 & 4.