• 제목/요약/키워드: Self-propagating reaction

검색결과 95건 처리시간 0.027초

고온 자전 연소합성법과 기계적 미분에 의한 준나노 크기의 Ba-Zn Ferrite 분말의 제조 (Preparation of Quasi-nano-sized of Ba-Zn Ferrites Powders by Self-Propagating High Temperature Synthesis and Mechanical Milling)

  • 최경숙;이종재;김혁돈;최용;이상헌
    • 전기학회논문지
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    • 제57권4호
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    • pp.625-628
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    • 2008
  • Ba-Zn ferrite powders for electromagnetic insulator were synthesized by self-propagating high-temperature synthesis(SHS) with a reaction of $xBaO_2+(1-x)ZnO+0.5Fe_2O_3+Fe{\rightarrow}Ba_xZn_{1-x}Fe_2O_4$. In this study, phase indentification of SHS products was carried out by using x-ray diffractometry and quasi-nano sized Ba-Zn powders were prepared by a pulverizing process. SHS mechanism was studied by thermodynamical analysis about oxidation reaction among $BaO_2,\;ZnO,\;Fe_2O_3$, and Fe. As oxygen pressure increases from 0.25 MPa to 1.0 MPa, the SHS reactions occur well and make clearly the SHS products. X-ray analysis shows that final SHS products formed with the ratio of $BaO_2/ZnO$ of 0.25, 1.0 and 4.0, are mainly $Ba_xZn_{1-x}Fe_2O_4$. Based on thermodynamical evaluation, the heat of formation increases in the order of $ZnFe_2O_4,\;BaFe_2O_4$, and $Ba_xZn_{1-x}Fe_2O_4$. This supports that $Ba_xZn_{1-x}Fe_2O_4$ phase is predominately formed during SHS reaction. The SHS reactions to form $Ba_xZn_{1-x}Fe_2O_4$ depends on oxygen partial pressure, and the heat of formation during the SHS reaction. The SHS reactions tends to occur well with increasing the oxygen partial pressure and BaO2/ZnO ratio in the reactants This means that the SHS reaction for the formation of Ba-Zn ferrite includes the reduction of BaO2/ZnO and the oxidation of Fe. $Ba_xZn_{1-x}Fe_2O_4$ powders after pulverizing is agglomeratedwith a size of about $50{\mu}m$, in which quasi-nano sized particles with about 300nm are present.

자체반응열 고온합성법에 의한 $Ti_3AI$ 생상반응의 동력학적 연구 (Studies on the Kinetics for the Formation Reaction $Ti_3AI$ by SHS (Self-propagating High-temperatuer Synthesis) Method)

  • 전광식
    • 한국세라믹학회지
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    • 제35권6호
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    • pp.569-574
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    • 1998
  • 자체의 반응열에 의해 반응이 자발적으로 진행되는 SHS법을 이용하여 $Ti_3AI$ 금속간 화합물의 생성반응에서의 화염대 두계, 반응속도 그리고 겉보기 활성화에너지에 대하여 고찰하였다. 이 반응에서 화염대 두께는 1.4mm이었고, 반응속도는 $0.4g/\textrm{cm}^2{\cdot}sec$이었다. 또한, 반응물의 상대밀도를 조절하여 얻은 실험 data를 이용하여 구한 반응의 겉보기 활성화에너지는 40kJ/mol이었다.

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마이크로파를 이용한 SHS 방법에 의한 분말의 산화-환원반응 (Microwave Induced Reduction/Oxidation Reaction by SHS Technique)

  • 김석범
    • 한국결정학회지
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    • 제9권1호
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    • pp.44-47
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    • 1998
  • 가정용 2.45GHz 마이크로파 오븐을 사용하여 A1 금속분말과 SiO2 분말간에 SHS방법에 의하여 산화/환원 반응을 통한 Al2O3 분말과 Si분말간의 복합체를 얻을 수 있었다. 분말간의 반응을 일으키기 위한 온도까지 승온시키기 위하여는 SiC 분말을 susceptor로 이용한 마이크로파 복합가열(Microwave Hybrid Heating)방법을 사용하여 분당 100℃의 승온 속도로 가열하였으며 반응은 850℃ 근처에서 일어났으며 가열 속도는 반응이 시작되면서 분당 200℃ 이상의 온도상승이 일어나면서 원하는 반응을 얻을 수 있었다.

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자전고온연소합성법에 의한 MgO-Al 스피넬 제조 및 열역학적 고찰 (Preparation and thermodynamics consideration of MgO-Al spinel by self-propagation high- temperature synthesis)

  • 변헌수;최태현
    • 한국결정성장학회지
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    • 제8권4호
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    • pp.573-580
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    • 1998
  • MgO와 Al 분말을 자전고온연소합성법으로 $MgAl_2O_4$ 스피넬 상을 합성하였다. MgO 와 Al을 테르밋 반응으로 생성하였으며, 가열반응생성으로 $800^{\circ}C$ 예열온도에서 반응시켰다. DTA/TG, 합성생성물, 최고온도 공정조건에 대해 연구하였고, MgO와 Al은 MgO+2Al+ 3/$2O_3$ $\rightarrow$ $MgAl_2O_4$ 로 합성되었다. 미반응된 재료로부터 MgAl2O4 스피넬의 활성화 에너지는 -264.8kcal/mol의 발생열량과 5634K의 최고 반응온도로 계산되었다. 테르밋 반응후의 시험편의 체적느 6% 증가하였다.

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기계적 합금화과정에서의 in situ 열분석에 의한 Ti-25.0~37.5at%Si 분말의 합성거동 (Synthesis Behavior of Ti-25.0~37.5at%Si Powders by In situ Thermal Analysis during Mechanical Alloying)

  • 변창섭;현창용;김동관
    • 한국재료학회지
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    • 제14권5호
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    • pp.305-309
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    • 2004
  • Mechanical alloying (MA) of Ti-25.0~37.5at%Si powders was carried out in a high-energy ball mill, and in situ thermal analysis was also made during MA. In order to classify the synthesis behavior of the powders with respect to at%Si, the synthesis behavior during MA was investigated by in situ thermal analysis and X-ray diffraction (XRD). In situ thermal analysis curves and XRD patterns of Ti-25.0~26.1at%Si powders showed that there were no peaks during MA, indicating $Ti_{5}$ $Si_3$ was synthesised by a slow reaction of solid state diffusion. Those of Ti-27.1~37.5at%Si powders, however, showed that there were exothermic peaks during MA, indicating $_Ti{5}$ $Si_3$ and$ Ti_3$Si phase formation by a rapid exothermic reaction of self-propagating high-temperature synthesis (SHS). For Ti-27.1~37.5at%Si powders, the critical milling times for SHS decreased from 38.1 to 18.5 min and the temperature rise, ΔT (= peak temperature - onset temperature) increased form $19.5^{\circ}C$ to $26.7^{\circ}C$ as at%Si increased. The critical composition of Si for SHS reaction was found to be 27.1at% and the critical value of the negative heat of formation of Ti-27.1at%Si to be -1.32 kJ/g.

이규화몰리브덴 고온발열체의 고온산화거동 (High-Temperature Oxidation of MoSi2 Heating Elements)

  • 서창열;장대가;심건주;조덕호;김원백
    • 한국재료학회지
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    • 제6권1호
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    • pp.57-66
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    • 1996
  • MoSi2 heating elements were fabricated by sintering of MoSi2 powders which were synthesized through SHS(Self-propagating high-temperature synthesis). Their high-temperature oxidation behavior in air through SHS(Self-propagating high-temperature synthesis). Their high-temperature oxidation behavior on air at 1000-1600$^{\circ}C$ was investigated through a high-temperature X-ray diffractomer and isothermal heating in a muffle furnace. The thermal expansion of MoSi2 and SiO2 was studied by measuring their lattice parameters on heating. The linear expansion coeffcient of MoSi2 along c-axis was about 1.5 times larger than that along a-axis showing a strong thermal anisotropy. Few $\mu\textrm{m}$-thick Mo5Si3 layer was found beneath SiO2 layer suggesting that The major reaction products would be SiO2 and Mo5Si3. The Si-rich bentonite resulted in the faster growth of MoSi2 grains probably by enhancing the mass transport when they are melted during high-temperature oxidation.

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SHS법에 의한 $TiB_2-Al_2O_3$계 복합물의 합성 및 상압소결에 관한 연구 (Synthesis of $TiB_2-Al_2O_3$ Composite by Self-Propagating High Temperature Synthesis (SHS) and Its Pressureless Sintering)

  • 최상욱;조동수;김세용;남건태
    • 한국세라믹학회지
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    • 제31권5호
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    • pp.552-560
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    • 1994
  • A composite of TiB2-Al2O3 system was successfully prepared from a mixture of TiO2, B2O3, and Al by self-propagating high temperature synthesis (SHS) with a novel characteristic, utilizing the internal oxidation heat of aluminium metal of the mixture, instead of by a conventional technique, externally heating a mixture of Ti, B and Al2O3. From a mixture with B/Ti molar ratio of =2.0, pure two phases of TiB2 and $\alpha$-Al2O3 with good crystallinity and small, uniform sizes were formed. However, when the B/Ti molar ratio of the mixture goes to a value less than 2.0, in addition to the above main minerals, a small smounts of metastable phases such as TiB and Ti3B4 were formed. It was found that about 60%, the optimum green density of compacts gave their highest reaction rate and temperature during SHS process. TiB2-Al2O3 system composite with B/Ti molar ratio of =2.0 could be pressurelessly sintered even at 190$0^{\circ}C$ under Ar gas flows without any addition of sintering aids, showing their good properties such as 91.2% in relative density, 2750 kgf/$\textrm{mm}^2$ in Vickers hardness and 2620 kgf/$\textrm{cm}^2$ in flexural strength.

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Teflon을 이용한 YAG:Ce 형광체 합성 (Combustion Synthesis of YAG:Ce Phosphor with Teflon)

  • 연정운;원창환;원형일
    • 대한금속재료학회지
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    • 제50권6호
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    • pp.439-443
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    • 2012
  • YAG:Ce phosphor were prepared in a self-propagating high-temperature synthesis (SHS) using a $1.5Y_2O_3+2.5Al_2O_3+0.116CeO_2+3.0KClO_3+kCO(NH_2)_2+m(C_2F_4)_n$ precursor mixture. The heat for the combustion propagation was provided by the reaction of a $KClO_3+CO(NH_2)_2+(C_2F_4)n$ mixture. Pure-phase YAG phosphor was synthesized at the combustion temperature of $1210^{\circ}C$ from k=3.6 mole and m=0.3 mole. The as-prepared YAG:Ce phosphor had a particle size of $2-10{\mu}m$. The addition of Teflon to the precursor mixture increased the YAG particle size and its luminescent intensity. The emission peak of the YAG phosphor was blue-shifted with an increase of Teflon concentration.

고압 자전연소 소결법을 이용한 섬유강화 복합체의 제조 (Fabrication of Fiber-Reinforced Composites by High Pressure Self-Combustion Sintering Method)

  • 방환철;고철호;임동원;김봉섭;최태현;윤존도
    • 한국세라믹학회지
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    • 제37권5호
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    • pp.444-452
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    • 2000
  • Dense composites of titanium matrix and Al2O3 matrix with reinforcements of carbon or titanium carbide fibers were successfully fabricated by high-pressure self-combustion sintering method or combustion reacton under 30 MPa of uniaxial pressure with an aid of external heating in vaccum. It was found that the fibers were uniformly distributed in the matrix, and aligned in a phase perpendicular to the pressure axis. As a moel ratio of Ti/C or reaction time increased, the density of Ti-matrix composite increased Micro pores around fibers could be removed by using clean carbon fibers without sizing agent on their surface. The evolution of carbide fibers from carbon fibers was observed. The composition of the various phases around fibers were analyzed.

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고온자전 반응에 의한 $MoSi_{2}$ 합성법의 열전달 해석 (Heat Transfer analysis for Self-propagating High Temperature Synthesis of $MoSi_{2}$)

  • 채수원;조해규;김용석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.303-308
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    • 1994
  • The finite element method has been used to model and analyze the heat transfer phenomena during manufacturing process of MoSi $_{2}$ by SHS. For this urpose nonlinear transient heat transfer analyses by using ANSYS have been performed to compute the temperature distributiuon and the peak temperature in the test specimen. The effects of manufacturing process parameters such as a pre-heating temperature, the velocity of reaction zone have also been investigated. The results of the analysis have been compared with the experimental results.

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