• 제목/요약/키워드: Self propagating high temperature synthesis

검색결과 158건 처리시간 0.034초

INFLUENCE of SHS-CATALYSTS PHASE STRUCTURE on FORMING PRODUCTS of PARTIAL METHANE OXIDATION

  • Mironenko, A.V.;Rahmetkaliev, K.N.;Mansurov, Z.A.
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2000년도 하계학술대회 논문집
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    • pp.278-283
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    • 2000
  • The activity of catalysts obtained by self-propagating high temperature synthesis in reaction of partial methane oxidation at atmospheric pressure was investigated. Basing on the compared results of X-ray analysis and gas chromatography analysis of reaction products, the dependence of compounds formation on the phase concentrations in the studied catalyst samples was found.

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알루미늄 주물 위 용탕열을 이용한 N-Al계 금속간화합물의 연소합성 코팅 (Ni-Al Based Intermetallics Coating Through SHS using the Heat of Molten Aluminum)

  • 이한영;조용재
    • 한국주조공학회지
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    • 제31권2호
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    • pp.83-86
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    • 2011
  • Ni-Al based intermetallic compounds of self-propagating high-temperature synthesis (SHS) by the heat of molten aluminum and been coated on the aluminum casting alloy. The effects of the pouring temperature in casting and the thickness of casting substrate on SHS of the coating layer have been investigated. The experimental result showed that the reaction of the coating layer was activated with increasing the pouring temperature in casting and the thickness of casting substrate. However, the aluminum substrate was re-melted by the heat of formation for intermetallic compounds. Then, it was considered that some mechanical or thermal treatments for elemental powder mixtures were required to control the heat of formation for intermetallic compounds in advance.

자전고온반응에 의한 금속간화합물/금속 적층복합재료의 제조공정변수가 미세조직에 미치는 영향 (The Effect of Fabrication Process Parameters on the Microstructures of Intermetallic/Metal Laminated Composite by Self-propagating High-temperature Synthesis)

  • 김희연;정동석;홍순형
    • Composites Research
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    • 제16권3호
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    • pp.68-74
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    • 2003
  • 본 논문에서는 Ni과 Al 금속박판 사이의 자전고온반응을 이용한 금속간화합물/금속 적층복합재료의 제조시 제조공정 조건이 최종 미세조직에 미치는 영향을 연구하였다. 열분석을 통하여 Ni과 Al사이의 반응은 먼저 NiA1$_3$가 핵생성­성장 기구에 의해 생성된 후 다시 Ni$_2$A1$_3$로 확산변태됨을 확인하였다. 자전고온반응을 열역학적으로 해석하여 금속박판의 두께비(Ni:Al) 및 반응전 열처리와 반응후 미세조직에서 잔류한 Al의 부피분율과의 관계를 정립하였다. 후열처리 공정에 의해 Ni/Nl$_3$Al/NiAl의 적층구조와 각 두께비에서 82%(1:1), 59.5%(2:1), 40%(4:1)의 부피분율을 가지는 금속간화합물/금속적층복합재료를 얻을 수 있었다.

Ni/Ni-aluminide//Ti/Ti-aluminide 구조경사형 층상재료의 균열 전파 거동 (Crack propagation behavior of in-situ structural gradient Ni/Ni-aluminide//Ti/Ti-aluminide laminate materials)

  • 정동석;김진곤;조현
    • 한국결정성장학회지
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    • 제15권6호
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    • pp.269-275
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    • 2005
  • Ni/Ni-aluminide//Ti/Ti-aluminide 경사기능 층상 복합재료를 박막 hot press법을 이용하여 제작하였다. NiAl과 $TiAl_3$ 금속간화합물 층이 자전고온합성반응을 통해 비교적 두껍게 형성되었고, 얇고 연속적인 $Ni_3Al$과 TiAl 층이 고상 확산을 통해 형성되었다. 파괴저항은 하중 방향이 crack arrester인 경우가 금속 층이 균열의 성장을 방해하기 때문에 crack divider 방향인 경우보다 높다. $Ni_3Al$과 NiAl 금속간화합물 층은 각각 벽개파괴와 입계파괴 거동을 보였고, $TiAl_3$층의 파괴 형태는 입내벽개파괴이었다. Ni/Ni-aluminide 층에서 관찰되는 기공과 금속 층과 금속간화합물 층의 미결합 부위가 낮은 파괴저항의 원인으로 판단된다. Acoustic emission (AE) 원파형 해석을 통해 제작된 복합재료의 파괴특성을 고찰하였다.

고온 자전 연소합성법과 기계적 미분에 의한 준나노 크기의 Ba-Zn Ferrite 분말의 제조 (Preparation of Quasi-nano-sized of Ba-Zn Ferrites Powders by Self-Propagating High Temperature Synthesis and Mechanical Milling)

  • 최경숙;이종재;김혁돈;최용;이상헌
    • 전기학회논문지
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    • 제57권4호
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    • pp.625-628
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    • 2008
  • Ba-Zn ferrite powders for electromagnetic insulator were synthesized by self-propagating high-temperature synthesis(SHS) with a reaction of $xBaO_2+(1-x)ZnO+0.5Fe_2O_3+Fe{\rightarrow}Ba_xZn_{1-x}Fe_2O_4$. In this study, phase indentification of SHS products was carried out by using x-ray diffractometry and quasi-nano sized Ba-Zn powders were prepared by a pulverizing process. SHS mechanism was studied by thermodynamical analysis about oxidation reaction among $BaO_2,\;ZnO,\;Fe_2O_3$, and Fe. As oxygen pressure increases from 0.25 MPa to 1.0 MPa, the SHS reactions occur well and make clearly the SHS products. X-ray analysis shows that final SHS products formed with the ratio of $BaO_2/ZnO$ of 0.25, 1.0 and 4.0, are mainly $Ba_xZn_{1-x}Fe_2O_4$. Based on thermodynamical evaluation, the heat of formation increases in the order of $ZnFe_2O_4,\;BaFe_2O_4$, and $Ba_xZn_{1-x}Fe_2O_4$. This supports that $Ba_xZn_{1-x}Fe_2O_4$ phase is predominately formed during SHS reaction. The SHS reactions to form $Ba_xZn_{1-x}Fe_2O_4$ depends on oxygen partial pressure, and the heat of formation during the SHS reaction. The SHS reactions tends to occur well with increasing the oxygen partial pressure and BaO2/ZnO ratio in the reactants This means that the SHS reaction for the formation of Ba-Zn ferrite includes the reduction of BaO2/ZnO and the oxidation of Fe. $Ba_xZn_{1-x}Fe_2O_4$ powders after pulverizing is agglomeratedwith a size of about $50{\mu}m$, in which quasi-nano sized particles with about 300nm are present.

$Cu-TiB_2$ 나노 금속복합재의 물성치에 대한 연구 (Study on material properties of $Cu-TiB_2$ nanocomposite)

  • 김지순;장명규;염영진
    • Composites Research
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    • 제19권2호
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    • pp.28-34
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    • 2006
  • 고온자전합성법과 스파크 플라즈마 소결법으로 여러 가지 $TiB_2$ 함유량을 갖는 $Cu-TiB_2$ 금속복합재료를 제조하였다. 점용접 전극과 미끄럼 접촉재로 사용하기 위해 인장특성, 경도, 마모저항 등의 물성치를 조사하였다. 강화재의 형상, 크기, 부피분율 등에 의해 복합재료의 특성이 달라지므로 유효물성치를 예측하기 위한 모델링이 필수적이다. 유한요소해석결과 유효탄성 계수가 실험치와 일치하는 것을 확인하였고 Eshelby 모델, Mori-Tanaka의 평균장 이론이 결합된 Eshelby 모델, 혼합법칙 등으로 복합재료의 탄성계수를 예측한 결과 Mori-Tanaka의 평균장 이론이 결합된 Eshelby 모델이 실험치를 사장 잘 묘사하는 것으로 나타났다.

Influence of High-energy Milling and Sintering Cycle on Obtaining of TiAl from Elemental Ti and Al Powders

  • Esteban, P.G.;Gordo, E.;Ruiz-Navas, E.M.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.727-728
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    • 2006
  • The present work studies the influence of high-energy milling (HEM) and sintering cycle of Ti and Al powders on the obtainment of TiAl. This study shows that HEM modifies the diffusion processes during the sintering stage. The samples were obtained by cold uniaxial and isostatic pressing, pre-sintered at different temperatures, and heated up to the sintering temperature. This study also shows the effect of powder additions processed by HEM on the sintering behavior of elemental Ti and Al powders.

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알칼리 침출법을 통한 초경 공구의 재활용 및 자전연소합성법을 통해 제조된 나노급 탄화텅스텐 제조공정 연구 (Recycling of Hardmetal Tool through Alkali Leaching Process and Fabrication Process of Nano-sized Tungsten Carbide Powder using Self-propagation High-temperature Synthesis)

  • 강희남;정동일;김영일;김인영;박상철;남철우;서석준;이진영;이빈
    • 한국분말재료학회지
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    • 제29권1호
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    • pp.47-55
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    • 2022
  • Tungsten carbide is widely used in carbide tools. However, its production process generates a significant number of end-of-life products and by-products. Therefore, it is necessary to develop efficient recycling methods and investigate the remanufacturing of tungsten carbide using recycled materials. Herein, we have recovered 99.9% of the tungsten in cemented carbide hard scrap as tungsten oxide via an alkali leaching process. Subsequently, using the recovered tungsten oxide as a starting material, tungsten carbide has been produced by employing a self-propagating high-temperature synthesis (SHS) method. SHS is advantageous as it reduces the reaction time and is energy-efficient. Tungsten carbide with a carbon content of 6.18 wt % and a particle size of 116 nm has been successfully synthesized by optimizing the SHS process parameters, pulverization, and mixing. In this study, a series of processes for the high-efficiency recycling and quality improvement of tungsten-based materials have been developed.

SHS 화학로에 의한 (Ti.W)C 복탄화물의 합성 및 기계적 특성에 관한 연구 (A Study on Synthesis and Mechanical Properties of (Ti.W)C Complex Carbide by SHS Chemical Furnace)

  • 이형복;오유근;이풍헌;장동환
    • 한국세라믹학회지
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    • 제33권4호
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    • pp.418-424
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    • 1996
  • (Ti.W)C complex carbide was synthesized by self-propagating high temperature synthesis (SHS) chemical furnace. Attempt to find the optimal condition for synthesis of (Ti.W)C the effects of molar ratio of Ti:W:C on the synthesized powders and mechanical properties were investigated, Optimum molar ratio of these synthe-sized powder was Ti:W:C=0.7:0.2:1.0 The bulk density M,O.R Hardness Fracture toughness of (Ti.W)C complex carbide sintered at 200$0^{\circ}C$ for 60 min by hot-pressing under the pressure of 20 MPa were 7.6g/cm3, 475 MPa, 17,.7 GPa respectively.

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