• Title/Summary/Keyword: Sectional forming

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Multi-Step Reheating Process of Metal Matrix Composites for Thixoforming (Thixoforming을 위한 금속 복합재료의 다단 재가열 공정)

  • 허재찬;강충길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.180-183
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    • 1997
  • The forming process of metal matrix composites by the die casting and squeeze casting process are limited in size and dimension in term of final parts without machining. The thixoforming process for metal matrix composites has numerous advantages compared to die casting, squeeze casting and compocasting. The characteristics of thixoforming process can decrease the liquid segregation because of he improvement in fluidity in a globular microstructure state and utilizes flow without air entrapment. Therefore, in order to obtain the sound parts of metal matrix composites by using thixoforming process which as co-existing solidus-liquidus pahse, it si very important to obtain reheating condition. However, for he thixoforming process, the billet with the desired volume fraction must be heated to obtain a uniform temperature distribution over the entire cross-sectional areas. To obtain the reheating conditions of composites, the particulate reinforced metal matrix composites for thixoforming were fabricated by combined stirring process which is simultaneously performed with electro-magnetic stirring process which is simultaneously performed with electro-magnetic stirring and mechanical stirring process.

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A Study on Performance Characteristics Planar angle diffuser with PIV (PIV를 이용한 평판형 디퓨저의 유동특성에 관한 실험적 연구)

  • Oh, Jeong Hun;Cho, Dae-Hwan;Seok, Baek Un
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2012.06a
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    • pp.261-262
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    • 2012
  • In planar angle diffuser, the increasement of cross-sectional area so rapidly cause possibly separate from the diffuser wall and forming areas of backflow. The flow characteristics of planar angle diffuser was investigated for three kind of inclined angle. Judging from the results, wide planar diffuser can be used as an effective means of improvement for diffuser performance and inclined angle of diffuser was through to be the best among three cases.

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The Development of Inner Structure of Metallic Sandwich Plates for Bending (굽힘성형을 위한 금속 샌드위치판재의 내부구조재 개발)

  • Seong, D.Y.;Jung, C.G.;Yoon, S.J.;Shim, D.S.;Lee, S.H.;Ahn, D.G.;Yang, D.Y.
    • Transactions of Materials Processing
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    • v.15 no.2 s.83
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    • pp.126-131
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    • 2006
  • Metallic sandwich plates are ultra-light materials not only with high strength and stiffness but also with other multifunctional physical properties. Inner dimpled shell structure can be fabricated by a piecewise sectional forming process, and then bonded with face sheets of the same material by resistance welding. Possible region for bending and limit radius of curvature are defined to compare the formability of sandwich plates. Tests have shown that sandwich plates with inner dimpled shell structure subject to bending have longer possible region for bending and smaller limit radius of curvature than other types of sandwich plates. The proposed inner dimpled shell structure is shown to have better formability of sandwich plates for bending than other types inner structures.

Development of a Flexible Incremental Forging Process to Manufacture Asymmetric Shafts (비대칭 축류형 제품의 점진성형공정 개발)

  • Altun A. O.;Lee S. R.;Hong J. T.;Yang D. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.95-98
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    • 2005
  • Shafts having asymmetry or odd number of symmetry in the cross-section can not be simply manufactured by conventional incremental radial forging. In order to manufacture such shafts, the new concept of incremental forging with one punch and a flexible fixture is developed by suggesting a flexible fixture, instead of two opposed punches used in radial forging, so that the flexible fixture only supports the workpiece while the punch is moving during forming. A new flexible fixture is designed using the steel shots and vacuum technology. An equilateral triangular cross-section is selected as the sample shape to be manufactured by the proposed manufacturing method. The desired triangular cross-sectional shaft is manufactured with the errors of $3.0\%$.

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The Development of Inner Structure of Metallic Sandwich Plates for Bending (굽힘 성형을 위한 금속 샌드위치 판재의 내부구조재 개발)

  • Seong D. Y.;Jung C. G.;Yoon S. J.;Shim D. S.;Lee S. H.;Ahn D. G.;Yang D. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.301-304
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    • 2005
  • Metallic sandwich plates are ultra-light materials with not only high strength and stiffness but also multifunctional. Inner dimpled shell structure can be fabricated by piecewise sectional forming process, and then bonded with same material face sheets by resistance welding. Tests have shown that sandwich plates with dimpled shell structure subject to bending have more collapse load, energy absorption and deflection before collapse than other types of sandwich plates. Consequently, inner dimpled shell structure can improve formability of sandwich plates for bending.

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Study on Pulp Fibers and Paper Morphology by ESEM and LTSEM

  • Kim, Chul-Hwan;Yang, Jae-Kyung;Park, Chong-Yawl
    • Journal of the Korean Wood Science and Technology
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    • v.29 no.3
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    • pp.73-82
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    • 2001
  • The ESEM could be used in investigating the fibrous networks developed during handsheet-forming processes with the exception of the stages relating to the actual dispersion of the fibers and the drying of formed sheets. Also the cross-sectional images of swollen fibers were generated with the ESEM but the information given by the images was rarely fresh compared to the CLSM images. The LTSEM was extremely useful in generating images of the microfibrillar structure of a wet fiber with great resolution. However, pretreatment required in the LTSEM chamber was somewhat tedious due to the time consumed in sublimation of ice and sputter coating. For observation of lamellar structure of a hydrated fiber, the LTSEM exhibited greatly detailed structure with high resolution. Finally ESEM and LTSEM should be used in a finite field such as observation of surface morphology in detail.

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Manufacturing of High-Performance Double Layered Tube with Corrugated Internal Pattern via the Hydroforming Process (액압 성형을 이용한 내부복합파형 고효율 이중관 제조 기술)

  • Han, S. W.;Kim, D. Y.;Moon, Y. H.
    • Transactions of Materials Processing
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    • v.31 no.3
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    • pp.143-150
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    • 2022
  • The purpose of this study was to investigate an innovative hydroforming process for the cost-effective manufacturing of double layered tube with circumferentially corrugated patterns. Conventional double pipe heat exchanger has relatively poor heat transfer efficiency because of the limited contact area resulting from the concentrically arranged simple cylindrical structure. As a promising alternative to enhance heat transfer efficiency, double layered tube with corrugated internal pattern was considered in this study. To fabricate corrugated inner tube, innovative tube hydroforming system was developed. The customized loading paths were established using the simulated forming pressure and contracting stroke at various bar diameters. Experimentally obtained cross-sectional profiles were analyzed to evaluate the reliability and applicability of the hydroformed tube with various patterns. The results demonstrate that the proposed hydroforming process can be a feasible alternative for manufacturing high-performance double-tube heat exchangers.

Evaluation of Channel-forming Discharge for the Abandoned Channel Restoration Design of Cheongmi Stream (청미천 구하도 복원 설계를 위한 하도형성유량 산정)

  • Ji, Un;Kang, Jun-Gu;Yeo, Woon-Kwang;Han, Seung-Won
    • Journal of Korea Water Resources Association
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    • v.42 no.12
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    • pp.1113-1124
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    • 2009
  • The abandoned channel restoration is one of methods to enhance the environmental function and ecological habitat as well as the functions of water-utilization and flood control. The channel-forming or dominant discharge must be evaluated and defined to design the cross-sectional and plane geometries of the stable and equilibrium channel for the abandoned channel restoration project. In general, bankfull discharge, specified recurrence interval discharge, and effective discharge have been used to decide the channel-forming discharge. In this study, bankfull discharge, specified recurrence interval discharge, and effective discharge were calculated and compared for the abandoned channel restoration site of Cheongmi Stream and their relations to historical bed changes were analyzed. The bankfull discharge, 488 $m^3/s$, of the abandoned channel restoration site of Cheongmi Stream was calculated using HEC-RAS data and ranged between 1.5-year and 2-year recurrence discharges. Also, the effective discharge evaluated with the sediment rating curve and mean daily discharge data is greater than the bankfull discharge. According to the survey data of 1994 and 2008, the bed elevation of the study reach was decreased over time. It is indicated that the channel bed is changing to the stable condition to allow the effective discharge.

Ultrastructural changes in cristae of lymphoblasts in acute lymphoblastic leukemia parallel alterations in biogenesis markers

  • Ritika Singh;Ayushi Jain;Jayanth Kumar Palanichamy;T. C. Nag;Sameer Bakhshi;Archna Singh
    • Applied Microscopy
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    • v.51
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    • pp.20.1-20.12
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    • 2021
  • We explored the link between mitochondrial biogenesis and mitochondrial morphology using transmission electron microscopy (TEM) in lymphoblasts of pediatric acute lymphoblastic leukemia (ALL) patients and compared these characteristics between tumors and control samples. Gene expression of mitochondrial biogenesis markers was analysed in 23 ALL patients and 18 controls and TEM for morphology analysis was done in 15 ALL patients and 9 healthy controls. The area occupied by mitochondria per cell and the cristae cross-sectional area was observed to be significantly higher in patients than in controls (p-value=0.0468 and p-value<0.0001, respectively). The mtDNA copy numbers, TFAM, POLG, and c-myc gene expression were significantly higher in ALL patients than controls (all p-values<0.01). Gene Expression of PGC-1α was higher in tumor samples. The analysis of the correlation between PGC-1α expression and morphology parameters i.e., both M/C ratio and cristae cross-sectional area revealed a positive trend (r=0.3, p=0.1). The increased area occupied by mitochondria and increased cristae area support the occurrence of cristae remodelling in ALL. These changes might reflect alterations in cristae dynamics to support the metabolic state of the cells by forming a more condensed network. Ultrastructural imaging can be useful for affirming changes occurring at a subcellular organellar level.

Hydro-forming and Simulation of Cross Member Parts for Automotive Engine Cradle (차량 엔진크레들용 크로스멤버 부품의 하이드로-포밍가공 및 해석)

  • Kim, Kee-Joo;Lee, Yong-Heon;Bae, Dae-Sung;Sung, Chang-Won;Baik, Young-Nam;Sohn, Il-Seon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.2
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    • pp.98-103
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    • 2009
  • The environment and energy related problem has become one of the most important global issues in recent years. One of the most effective ways of improving the fuel efficiency of automobiles is the weight reduction. In order to obtain this goal the hydroforming technology has been adapting for the high strength steel and its application is being widened. In present study, the chassis components (mainly cross members of engine cradle) simulation and development by hydroforming technology to apply high strength steel having tensile strength of 440 MPa grade is studied. In the part design stage, it requires feasibility study and process design aided by CAE (Computer Aided Design) to confirm hydroformability in details. Overall possibility of hydroformable chassis parts could be examined by cross sectional analyses. Moreover, it is essential to ensure the formability of tube material on every forming step such as pre-bending, performing and hydroforming. In the die design stage, all the components of prototyping tool were designed and interference with press was investigated from the point of geometry and thinning.