• Title/Summary/Keyword: Screw stroke

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The Position Decision Experiment of Magnetic Sensor in Ball-screw Driven Linear Stage (볼나사 구동 리니어 스테이지의 마그네틱 센서 위치결정 실험)

  • Cha, Young-Youp
    • Journal of Institute of Control, Robotics and Systems
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    • v.19 no.1
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    • pp.10-14
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    • 2013
  • High precision machining technology has become one of the important parts in the development of a precision machine. Such a machine requires high precision positioning as well as high speed on a large workspace. For machining systems having a high precision positioning with a long stroke, it is necessary to examine the repeatability of reference position decision. Though ball-screw driven linear stages equipped linear scale have high precision feed drivers and a long stroke, they have some limitations for reference position decision if they have not equipped the accurate home sensor. This study is performed to experimentally examine the repeatability for home position decision of a magnetic sensor as a home switch of ball-screw driven linear stage by using capacitance probe.

A Position Decision Experiment in Ball-screw Driven Linear Stage using a Photomicrosensor (포토 마이크로 센서를 이용한 볼나사 구동 리니어 스테이지의 위치결정 실험)

  • Cha, Young-Youp
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.4
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    • pp.463-467
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    • 2014
  • High precision machining technology has become one of the most important parts in the development of a precision machine. Such a machine requires high precision positioning as well as high speed on a large workspace. For machining systems having high precision positioning with a long stroke, it is necessary to examine the repeatability of the reference position decision. Though ball-screw driven linear stages equipped with linear scale have high precision feed drivers and a long stroke, they have some limitations for reference position decisions if they have not been equipped with an accurate home sensor. This study is performed to experimentally examine the repeatability for home position decision of a photo micro sensor as a home switch of a ball-screw driven linear stage by using a capacitance probe.

Injection Unit Precision Inspection according to Control Method of Injection Molding Machine (사출성형기의 제어방식에 따른 사출장치 정밀도 검사)

  • Jung, Hyun-Suk;Yoo, Joong-Hak
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.4
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    • pp.414-419
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    • 2016
  • A study of a precision test according to the control method of an injection molding machine was carried out. The effects of the screw stroke, holding pressure, melt temperature on both the hydraulic and electric injection molding machine were examined. In addition, hypothesis testing was performed to determine the deviation of the data obtained in the experiments. The conclusions obtained in this study were as follows. Significant deviations in the screw stroke, melt temperature and holding pressure occurred in that order. The hydraulic type showed significantly more variation between the products compared to the electric type. In addition, using a mini tab from the statistics program, a hypothesis was proposed and the P value of the injection stroke, holding pressure, melting temperature injection stroke and melting temperature had adopted a null hypothesis ($H_0$). The holding pressure, which showed mutual differences, adopted an alternative hypothesis ($H_1$).

High Speed Tool Feed System by the Mechanism of Ball Screw and Servo Motor (볼 나사와 서보모터 메커니즘에 의한 고속 TOOL 이송장치)

  • 김성식;김경석
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.76-82
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    • 1998
  • In this study, the Ball screw and Servo motor Mechanism is considered as a High Speed Tool Feed System for the machining of a piston of a reciprocating engine. For the machining of a piston, that shapes oval, high speed servo mechanism is needed as a positioning of a cutting tool, and the stroke of tool is 0.1 mm ~ 1 mm. Ball screw and servo motor Mechanism is available very much because this mechanism is used widely in general machine. This Mechanism has been designed with the use of the decrease in mass and partial wear of the ball screw for high speed positioning of tool. Also the periodic learning control method with the inverse transfer function compensation has been applied to the positioning control for the high accuracy positioning of tool. These applications lead the achievement of the machining of a piston with an accuracy of 5${\mu}{\textrm}{m}$ at 2500 rpm in CNC turning.

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The Position Decision Comparison Experiment of Hall and Photo Sensors in the Linear Stage (홀 센서와 포토 센서를 이용하는 선형 스테이지에서 위치결정 비교 실험)

  • Cha, Young-Youp
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.2
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    • pp.157-161
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    • 2015
  • For machining systems having a high precision positioning with a long stroke, it is necessary to examine the repeatability of reference position decisions. Though ball-screw driven linear stages equipped with encoders have high precision feed drivers and a long stroke, they have some limitations for reference position decisions if they have not been equipped accurate home sensors. High precision machining technology has become one of the most important aspects of the development of a precision machine. Such a machine requires high precision positioning as well as high speed on a large workspace. This study is performed to experimentally compare the repeatability for home position decisions in the case of photo sensors and hall sensors as a home switch of the ball-screw driven linear stage.

A Study on Effect of Various Cooling Methods in Motion of High-Precision Ball Screw (고속 고정밀 볼 스크류 구동에 따른 강제 냉각방식의 효과에 관한 연구)

  • Kim, Su-Sang;Xu, Zhe-Zhu;Kim, Hyun-Koo;Lyu, Sung-Ki
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.3
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    • pp.254-259
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    • 2013
  • Ball screw system is widely used as a precision mechanical linear actuator that translates rotational motion to linear motion for its high efficiency, great stiffness and long life. Recently, according to the requirements of high accuracy and stiffness, the pre-load on the ball screw which means of remove the backlash in the ball screw is usually used. Because of the preload which means the frictional resistance between the screw and nut, becomes a dominating heat source and it generates thermal deformation of ball screw which is the reason for low accuracy of the positioning decision. There are several methods to solve the problem that includes temperature control, thermal stable design and error compensation. In the past years, researchers focused on the error compensation technique for its ability to correct ball screw error effectively rather than the capabilities of careful machine design and manufacturing. Significant amounts of researches have been done to real-time error compensation. But in this paper, we developed a series of cooling methods to get thermal equilibrium in the ball screw system. So we find the optimum cooling type for improving positioning error which caused by thermal deformation in the ball screw system.

Development of a Novel 3-DOF Hybrid Robot with Enlarged Workspace (확장 작업업영역을 갖는 고속 3자유도 하이브리드 로봇 개발)

  • Jeong, Sung Hun;Kim, Giseong;Gwak, Gyeong Min;Kim, Han Sung
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.5
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    • pp.875-880
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    • 2020
  • In this paper, a novel 3-DOF hybrid robot with enlarged workspace is presented for high speed applications. The 3-DOF hybrid robot is made up of one linear actuator and 2-DOF planar parallel robot in series. The actuation consists of one ball-screw to make one linear motion and two rotary ball-screws to transmit rotational motion to 2-DOF parallel robot. The workspace can be enlarged according to ball-screw stroke and the moving inertia can be reduced due to locating all the heavy actuators at the fixed base. The inverse kinematics and workspace analyses are presented. The robot prototype and PC-based control system are developed.

Investigation into Thread Rolling Characteristics of Subminiature Screws According to Thread Shapes (나사산 형상에 따른 초소형 나사 전조공정의 성형특성 고찰)

  • Lee, Ji Eun;Kim, Jong Bong;Park, Keun;Ra, Seung Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.11
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    • pp.971-978
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    • 2016
  • Recent trends in miniaturization and lightness in portable electronics parts have driven developments in subminiature screws. This study aims to investigate the thread rolling process of a subminiature screw with an outer diameter and pitch of 1.0 and 0.25 mm, respectively. Finite element (FE) analyses were performed for the thread rolling process of symmetric and asymmetric screw threads. Through FE analyses, various process parameters, such as the horizontal and vertical die gap and the rolling stroke, were investigated in terms of the forming accuracy. The material flow characteristics in the thread rolling process of the symmetric and asymmetric screws were also discussed, and the relevant process parameters were determined accordingly. These simulation results were then reflected on real thread rolling processes, from which the symmetric and asymmetric screws could be formed successfully with allowable dimensional accuracy.