• Title/Summary/Keyword: Screw Design

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Evaluation of Withdrawal Resistance of Screw-Type Fasteners Depending on Lead-Hole Size, Grain Direction, Screw Size, Screw Type and Species

  • LEE, Hyung Woo;JANG, Sang Sik;KANG, Chun-Won
    • Journal of the Korean Wood Science and Technology
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    • v.49 no.2
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    • pp.181-190
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    • 2021
  • Screw-type fasteners are widely used to make connections between wood members or between wood and steel connectors because they can tolerate the applied loads by withdrawal or shearing. In this study, we evaluated the withdrawal resistances of the screw-type fasteners and analyzed the effects of the lead-hole size, relative grain direction (tangential, radial, and cross-sections) of the wood member, screw diameter, screw type, and species. Two wood species, including domestic larch and imported spruce, and three screw-type fasteners, including domestic lag screws (diameters of 9.46, 7.79, and 6.27 mm), domestic tapping screw (diameter, 6.3 mm), and imported Sherpa screw (diameter, 8.0 mm) were used. To assess the effect of lead-hole size, the lead holes with diameters corresponding to 68.7%, 70.8%, and 74.0% of the shank diameter of the lag screw were predrilled. The lead hole corresponding to 74% of the shank diameter was selected for this study because the smaller lead holes required higher rotational force for installation, which may cause damage in the screw neck, although there was no significant difference in the withdrawal resistance depending on the lead-hole sizes applied in this study. The lag screws installed on the tangential and radial surfaces showed similar withdrawal resistances to each other, which were greater than those installed on the cross-sectional surface. As the lag screw diameter increased from 6.27 mm to 9.46 mm, the withdrawal resistance also increased proportionally. The withdrawal resistance of the tapping screw having a diameter of 6.3 mm was almost 1.6 times higher than that of the lag screw having a similar diameter of 6.27 mm, while that of Sherpa screw having a diameter of 8.0 mm was around 1.4 times higher than that of the lag screw having a similar diameter of 7.79 mm.

Performance Analysis of Screw Air Compressor (스크류 공기 압축기의 성능해석)

  • Park, Dong-Gyu;Lee, Gwan-Su
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.2
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    • pp.184-193
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    • 2002
  • This study aims at the optimal design of the screw rotor and its performance analysis. The optimal design of the screw rotor's shape has been performed theoretically. Also, the performance analysis technique of an oil-injected screw air compressor is developed. The effect of internal leakage, heat exchange between air and oil, and flow resistance at suction and discharge ports are included in the performance analysis. Some numerical examples of the volumetric efficiency and adiabatic efficiency for sample rotors are demonstrated for various lobe combination, rotor wrap angles and L/D ratios.

Constraint Analysis and Reduction of Over-Constraints for Tolerance Design of Assemblies - A Case Study of Ball Valve Design (조립체 공차설계를 위한 제약해석과 과잉제약 개선 - 볼밸브 설계 사례연구)

  • Park, Jun Il;Yim, Hyunjune
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.8
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    • pp.669-681
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    • 2016
  • Mechanical designers often make mistakes that result in unwanted over-constraints, causing difficulty in assembly operations and residual stress due to interference among parts. This study is concerned with detection and elimination of over-constraints. Screw theory is a general method that is used for constraint analysis of an assembly and motion analysis of a mechanism. Mechanical assemblies with plane-plane, pin-hole, and pin-slot constraint pairs are analyzed using screw theory to illustrate its utility. As a real-world problem, a ball valve design is analyzed using the same method, and several unwanted over-constraints are detected. Elimination measures are proposed. Nominal dimensions of some parts are adjusted, and dimensions and tolerances of the pins and holes are modified using the virtual condition boundary concept. The revised design is free of over-constraints. General procedure for applying screw theory to constraint analysis is established and demonstrated; it will contribute to improving quality of assembly designs.

Machining Simulation Program for Symmetric Rotors in Screw Compressor as Wrap Angle (권선각 변화에 따른 스크류압축기의 대칭형 로터용 가공 시뮬레이션 프로그램)

  • Kim, Yeon-Su;Choi, Boo-Hee;Park, Jae-Min;Choi, Sang-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1026-1034
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    • 2002
  • This paper describes the development of machining simulation program which is able to design cutter profile and 3-dimensional geometry for rotors in screw compressor. Based on the symmetric rotor profiles developed previously, cutters are designed and 3-dimensional geometries of rotors are generated by using simulation program. Symmetric rotors are manufactured by a universal milling machine, and surface geometries of them are measured by a 3-dimension scanner It is shown that simulation program developed is useful to design cutter for rotor manufacturing and to generate the 3-dimensional helicoid geometry of rotor in screw compressor.

Surface Mounting Device의 동역학적 모델링 및 상태 민감도 해석

  • 장진희;한창수;김정덕
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.628-634
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    • 1995
  • In the area of assembly process of micro-chips and electronic parts on the printed circuit board, surface mounting device(SMD) is used as a fundamental tool. Generally speaking, the motion of the SMD is based on the ball screw system operated by any type of actuators. The ball screw system is a mechanical transformer which converts the mechanical rotational motion to the translational one. Also, this system could be considered as an efficient motion device against mechanical backash and friction. Therefore a dynamic modeling and stste sensitivity analysis of the ball screw system in SMD have to be done in the initial design stage. In this paper, a simple mathematical dynamic model for this system and the sensitivity snalysis are mentioned. Especially, the bond graph approach is used for graphical modeling of the dynamic system before analysis stage. And the direct differentiation method is used for the state sensitivity analysis of the system. Finally, some trends for the state variables with respect to the design variables could be suggested for the better design based on the results on the results of dynamic and state sensitivity.

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A Study on the Development of a Screw Pump with Wide Range Discharge Performance (대용량 토출용 나사펌프 개발에 관한 연구)

  • Hwang, Young-Kug
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.3
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    • pp.417-422
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    • 2022
  • In this study, the development of a three-screw pump for high-capacity discharge was carried out. Benchmarking and reverse engineering for advanced products were performed to design and manufacture power rotor and idler rotor for high capacity and high pressure. Through flow analysis, performance verification of the entire design was performed and prototypes were manufactured. As a result of performance evaluation on prototypes, it was found that the development specifications were satisfied.

A Study on Effect of Various Cooling Methods in Motion of High-Precision Ball Screw (고속 고정밀 볼 스크류 구동에 따른 강제 냉각방식의 효과에 관한 연구)

  • Kim, Su-Sang;Xu, Zhe-Zhu;Kim, Hyun-Koo;Lyu, Sung-Ki
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.3
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    • pp.254-259
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    • 2013
  • Ball screw system is widely used as a precision mechanical linear actuator that translates rotational motion to linear motion for its high efficiency, great stiffness and long life. Recently, according to the requirements of high accuracy and stiffness, the pre-load on the ball screw which means of remove the backlash in the ball screw is usually used. Because of the preload which means the frictional resistance between the screw and nut, becomes a dominating heat source and it generates thermal deformation of ball screw which is the reason for low accuracy of the positioning decision. There are several methods to solve the problem that includes temperature control, thermal stable design and error compensation. In the past years, researchers focused on the error compensation technique for its ability to correct ball screw error effectively rather than the capabilities of careful machine design and manufacturing. Significant amounts of researches have been done to real-time error compensation. But in this paper, we developed a series of cooling methods to get thermal equilibrium in the ball screw system. So we find the optimum cooling type for improving positioning error which caused by thermal deformation in the ball screw system.

Model test on operation efficiency in the screw conveyor of shiled TBM in soft ground (축소모형시험을 통한 연약지반 shield TBM의 screw conveyor 배토효율에 관한 연구)

  • Oh, Tae-Sang;Kim, Sang-Hwan;Kim, Won-Kyung;Lee, Hye-Yoon;Shin, Min-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.2
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    • pp.203-211
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    • 2014
  • This paper presents the screw conveyor operation efficiency of shield TBM in soft ground. In order to study the screw conveyor operation efficiency, the experimental and theoretical studies were carried out. In experimental study, the operating amounts of muck were examined and compared due to the screw conveyor operating parameters including types (Shaft and Ribbon screw), angles of screw and conveyor. The results obtained from the laboratory model tests were analysed and evaluated to suggest the most suitable muck operating parameters during the shield TBM tunnelling in soft ground. In conclusion, it is found the operation parameters to increase the screw conveyor efficiency. In addition, the information presented in this paper may be useful for developing the design technology of shield TBM in the future.

Hydrodynamic optimization of twin-skeg LNG ships by CFD and model testing

  • Kim, Keunjae;Tillig, Fabian;Bathfield, Nicolas;Liljenberg, Hans
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.2
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    • pp.392-405
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    • 2014
  • SSPA experiences a growing interest in twin skeg ships as one attractive green ship solution. The twin skeg concept is well proven with obvious advantages for the design of ships with full hull forms, restricted draft or highly loaded propellers. SSPA has conducted extensive hull optimizations studies of LNG ships of different size based on an extensive hull data base with over 7,000 models tested, including over 400 twin skeg hull forms. Main hull dimensions and different hull concepts such as twin skeg and single screw were of main interest in the studies. In the present paper, one twin skeg and one single screw 170 K LNG ship were designed for optimally selected main dimension parameters. The twin skeg hull was further optimized and evaluated using SHIPFLOW FRIENDSHIP design package by performing parameter variation in order to modify the shape and positions of the skegs. The finally optimized models were then built and tested in order to confirm the lower power demand of twin skeg designed compaed with the signle screw design. This paper is a full description of one of the design developments of a LNG twin skeg hull, from early dimensional parameter study, through design optimization phase towards the confirmation by model tests.