• Title/Summary/Keyword: Screw Design

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A Study on Screw Design Parameters of Co-Rotating Twin Screw Extruder (동회전 2축 스크류 압출기의 스크류 설계 파라미터에 관한 연구)

  • 최부희;최상훈
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.7
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    • pp.217-226
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    • 2003
  • Twin screw extruders are the heart of the polymer processing industry. They are used at some stage in nearly all polymer processing operations. This paper is concerned with the basic elements of the extruder design. The proper design of the geometry of the extruder screw is of crucial importance to the proper functioning of the extruder. If the material transport instabilities occur as a result of improper screw geometry, even the most sophisticated computerized control system cannot solve the problem. For this purpose, a characteristic design on the screw flights shape of the closely intermeshing co-rotating twin screw extruder. This paper presents design parameters of double flighted screw and triple flighted screw elements, and characteristics of various screw channel area versus screw diameter ratio, K value, in the barrel of screw extruder.

Design and Performance Analysis of Screw Supercharger (스크류 수퍼차저의 설계 및 성능해석)

  • 박동규;이관수;오박균
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.2
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    • pp.72-80
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    • 2000
  • This study aims at the optimal design of the screw rotor, its performance analysis, and development of a small screw supercharger which has a low noise compared with the root type supercharger. The basic theoretical equations and the basic design of the screw supercharger have been established. The optical design of the screw rotor's shape has been also performed theoretically. Also, the performance analysis technique of the designed screw rotor has been developed.

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Shape Design and Specific Torque Characteristics of the Extrusion Twin Screw (압출용 2축 스크류의 형상설계 및 비토크 특성)

  • 최부희;최상훈
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.185-193
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    • 2003
  • The modular self-wiping co-rotating twin screw extruder (SWCOR) has become the most important of twin screw machines. Screw design is one of the most important factors in determining performance of screw extruder. The screw flight and screw channel geometry of SWCOR is determined by the screw diameter, centerline distance, helix angle, and flights number. The maximum allowable throughput rate on a twin screw extruder is determined by a combination of free volume and available specific torque. In this paper we designed geometrical parameters of extruder screw and presented optimal specific torque value in K=1.55, and then developed screw design program for the screw cutting by the use of JAVA API in the twin screw extruder.

Characteristics Design on Flights Shape of the Extruder Screw (압출용 스크루의 날개형상에 대한 특성설계)

  • 최부희;최상훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.292-297
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    • 2001
  • Twin screw extruders are the heart of the polymer processing industry. They are used at some stage in nearly all polymer processing operations. This paper is concerned with the basic elements of the extruder design. The proper design of the geometry of the extruder screw is of crucial importance to the proper functioning of the extruder. If the material transport instabilities occur as a result of improper screw geometry, even the most sophisticated computerized control system cannot solve the problem. For this purpose, a characteristic design on flights shape of the extruder screw. This paper presents cross section designs of a closely intermeshing twin screw extruder with double-flighted screw elements, and channel depth characteristics for a double flighted corotating self-wiping twin screw extruder.

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THE EFFECTS OF THE DESIGN OF ABUTMENT SCREW DRIVER ON THE AMOUNT OF TIME FOR INSERTION OF SCREW DRIVER INTO ABUTMENT SCREW HEAD (임플랜트 지대주 나사와 드라이버의 설계가 보철물 장착 및 철거 시간에 미치는 영향에 관한 연구)

  • Kim Seong-Kyun
    • The Journal of Korean Academy of Prosthodontics
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    • v.43 no.2
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    • pp.258-263
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    • 2005
  • Statement of problem. Implant screw loosening has been remained a problem in implant prosthodontics. The time needed to insert screw driver into abutment screw head should be shortened for the purpose of decreasing the chair time. Purpose. The purpose of this study was to investigate the effects of the design of abutment screw driver on the amount of time for insertion of screw driver into abutment screw head. Material and methods. Hexagonal and rectangular types of abutment screw drivers were used. The original abutment screw drivers were modified by grinding acute angle of the screw driver tip (modified drivers). Group 1 : hexagonal type abutment screw and original driver Group 2 : hexagonal type abutment screw and modified driver Group 3 : rectangular type abutment screw and original driver Group 4 : rectangular type abutment screw and modified driver UCLA lab analogues were located in acrylic resin block. The angulations of them were 0 and 20 degrees. The times needed for insertion were measured. Group 1 and 3 were used as controls. Results. 1. Group 2 showed shorter insertion time than group 1, regardless of implant angulations (p<.05). 2. Group 4 showed shorter insertion time than group 3, regardless of implant angulations (p<.05). Conclusion. Modified abutment screw drivers required less amount of time to insert screw driver into abutment screw head. Modification of abutment screw driver was beneficial.

Design of Cutter Profile for Screw Rotor) (스크류 로터를 가공하기 위한 커터의 치형설계와 가공에 관한 연구)

  • 홍형식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.10a
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    • pp.79-84
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    • 1996
  • Recently a symmetric and non-symmetric profile of screw rotor has been designed in the interior. Howere the processing method of screw rotor and the cutter design for screw rotor were not studied. Therefor we could not make the shape of the screw rotor designed by profile function with computer. In this study we have made cutter profile design program and manufactured cutters for screw rotors using H.S.S We machined screw rotors of symmetric 4x6 profile non-sysmmetric 4x6 profile with almighty milling machine.

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Design of Cutter Profile for Screw Rotor (스크류 로터를 가공하기 위한 커터의 치형설계에 관한연구)

  • 김연수;황순원;최상훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.907-912
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    • 1994
  • Recently, a symmetric and non-symmetric profile of screw rotor has been designed in the interior. However the processing method of screw rotor and the cutter design for screw rotor were not studied. Therefore we could we could not make the shape of the screw rotor designed by profile function with computer. In this study, we have made cutter profile design program, and manufactured cutters for screw rotors using H.S.S. We have machined screw rotorts of symmetric 4*6 profile, non-symmetric 4*6 profile with almighty milling machine.

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A Study on Design of Small Type Screw Decanter using Commercial Analysis Tool (상용해석 툴을 이용한 소형 스크류 디캔터의 설계에 관한 연구)

  • Kim, Y.S.;Kim, J.T.;Yang, S.Y.
    • Journal of Drive and Control
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    • v.11 no.4
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    • pp.46-52
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    • 2014
  • This study suggests a small-sized screw decanter specialized for dredging sites. Generally, conventional screw decanters are composed of a cylinder and a cone. However, the suggested screw decanter simply has a cone based on a cone-type bowl structure. In this research, a commercial analysis tool is used to establish an optimal design for the bowl and the screw conveyor. Moreover, the base frame, where the main bearings that support the spindle of the bowl and the screw conveyor are installed, is optimally designed considering the weight of the rotating body and the deflection caused by the high centrifugal force. Furthermore, the natural frequency range of the spinning body, the bowl and the screw conveyor, is applied to this base frame; it is designed not to correspond to the resonance frequency range and achieves stability as a result. This study suggests an optimal design for the rotating body and the base frame of a screw decanter considering its vibration characteristics. Such a design will prevent overuse of materials and help to reduce the weight and volume-and the price-of a screw decanter.

Tool Shape Design for the Screw Flights Cutting in Twin Screw Extruder (2축 스크류 압출기의 스크류 가공용 공구형상 설계)

  • 최부희;정찬길;최상훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.824-828
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    • 2002
  • Twin screw extruders are the heart of the polymer processing industry. The single most important mechanical element of a screw extruder is the screw. The proper design of the geometry of the excluder screw is of crucial importance to the proper functioning of the extruder. If material transport instabilities occur as a result of improper screw geometry, even the most sophisticated computerized control system cannot solve the problem. For this purpose, Tool shape design for the screw flights cutting in twin screw extruder.

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Characteristics Design on Helix Angle of the Extruder Screw (압출용 스크루의 나선각에 대한 특성설계)

  • 최부희;최상훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.706-709
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    • 1997
  • Extruders are the heart of the polymer processing industry. The single most important mechanical element of a screw extruder is the screw. The proper design of the geometriy of the extruder screw is of crucial importance to the proper functioning of the extruder. If material transport instabilities occur as a result of improper screw geometry, even the most sophisticated computerized control system cannot solve the problem. For this purpose, characteristics design on helix angle of the extruder screw. This paper presents strength of the screw flight, optimum helix angle versus dimensionless down channel pressure gradient, optimum helix angle versus the power law index in simultaneous optimization, volumetric efficiency versus helix angle at various number of flights and power consumption versus helix angle in the barrel of screw extruder.

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