• Title/Summary/Keyword: Scheduling Planning

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A Case Study on Application of Dispatching Rule-Based Advanced Planning and Scheduling (APS) System (디스패칭 룰 기반의 Advanced Planning and Scheduling (APS) 시스템 활용 사례연구)

  • Lee, Jae-yong;Shin, Moonsoo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.38 no.3
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    • pp.78-86
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    • 2015
  • Up-to-date business environment for manufacturers is very complex and rapidly changing. In other words, companies are facing a variety of changes, such as diversifying customer requirements, shortening product life cycles, and switching to small quantity batch production. In this situation, the companies are introducing the concept of JIT (just-in-time) to solve the problem of on-time production and on-time delivery for survival. Though many companies have introduced ERP (enterprise resource planning) systems and MRP (material requirement planning) systems, the performance of these systems seems to fall short of expectations. In this paper, the case study on introducing an APS (advanced planning and scheduling) system based on dispatching rules to a machining company and on finding a method to establish an efficient production schedule is presented. The case company has trouble creating an effective production plan and schedule, even though it is equipped with an MRP-based ERP system. The APS system is applied to CNC (computer numerical control) machines, which are key machines of the case company. The overall progress of this research is as follows. First, we collect and analyze the master data on individual products and processes of the case company in order to build a production scheduling model. Second, we perform a pre-allocation simulation based on dispatching rules in order to calculate the priority of each order. Third, we perform a set of production simulations applying the priority value in order to evaluate production lead time and tardiness of pre-defined dispatching rules. Finally, we select the optimal dispatching rule suitable for work situation of the case company. As a result, an improved production schedule leads to an increase in production and reduced production lead time.

The Optimal Operating Planning of Convention Systems for Service Quality (컨벤션시스템의 서비스 품질제고를 위한 최적운영계획 수립)

  • Kim, Chang-Dae;Moon, Jae-Young
    • Journal of Korean Society for Quality Management
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    • v.36 no.1
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    • pp.40-48
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    • 2008
  • The purpose of this study is to rationally manage service facilities of convention center. This study is to develop the algorithm to consider optimal assignment and optimal operation system planning for convention center. The scheduling algorithm of this study develops through constructing the mathematical model and analyzing the mathematical structure of variables and constraints in model. The scheduling algorithm develops to consist eight stage of optimal operation planning and five stage of optimal assignment planning. Especially, this study indicates that optimum answer through mathematical model and results of algorithm is nondiscrimination.

Integrated Process Planning with Scheduling System in Cellular Manufacturing

  • Leem, Choon-Woo;Kim, Young-Il;Kim, Wong-Joong
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.39
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    • pp.27-36
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    • 1996
  • The objective of this paper is to outline an integrated cellular manufacturing system (ICMS) which integrates process planning and scheduling in the cellular manufacturing environment. It combines design systems with manufacturing systems in batch production. Furthermore, it is developed to overcome the difficulties that exist in the current manufacturing practices.

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Research Trends of Scheduling Techniques for Domestic Major Industries (국내 주요 산업별 스케줄링 기법의 연구동향)

  • Lee, Jae-yong;Shin, Moonsoo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.1
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    • pp.59-69
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    • 2018
  • The up-to-date business environment for Korean manufacturers is very complex and rapidly changing. Especially, the companies have faced with various changes derived from small quantity batch production, diversification of customer demands, and short life cycles of products. Consequently, the Korean manufacturing companies are in need of more efficient production planning and scheduling techniques. In this paper, the research trend of scheduling techniques is investigated to provide relevant information to researchers in this field. Furthermore, some implications for future researches are presented regarding literatures published in Korea over the last 10 years. This paper presents an entire investigation into Korean research works on scheduling (2,569 papers) that are published from 2007 to 2016. Especially, detailed analysis was carried out in the following three industry : 1) semiconductor, 2) shipbuilding and 3) automobile. In this paper, approaches to scheduling presented in the literature are categorized into the following three categories : 1) application, 2) algorithm, and 3) simulation modeling. First, in the semiconductor industry, scheduling techniques related to semiconductor cleaning processes, photolithography processes, chemical processes, transport and transport equipment have been found to be dominant. Second, the shipbuilding industry is focused on assembly processes, transporter, crane and various existing production management system. On the other hand, the scheduling research of the automobile industry is mainly focused on the vehicle movement routing and procurement supply-chain planning algorithm in terms of logistics. The conclusion of this study are expected to provide many implications for various types of academic and practical follow-up studies related to scheduling in consideration of main characteristics of semiconductor, shipbuilding and automobile industries.

Improvement of Construction Process management dividing the work area reasonably in Building Construction (작업구역의 합리적 분할에 의한 건축 마감공사의 공정운영 개선)

  • Yoon You-Sang;Joung Young-Kwon;Suh Sang-Wook;Shin Dong-Woo;Kim Chang-Duk;Kim Kyung-Rai
    • Korean Journal of Construction Engineering and Management
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    • v.4 no.2 s.14
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    • pp.59-65
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    • 2003
  • The purpose of this study is to suggest a improved tact planning and scheduling by reliable Toning of work area in high-rise building construction. To do this, the characteristics of main work including electric & mechanical work were considered through the interview with field work forces. The content of the study is focused mainly on reliable work flow and rhythmical repetition of uniform resource quantity to manage effective tact planning & scheduling. And also the study recommends more implement of tact planning and scheduling to manage human resources successfully in repetitive building construction.

A Study on the Process Design of Advanced Planning & Scheduling for Transformer Operation Improvement (변합기 공정 개선을 위한 APS(Advanced Planning & Scheduling) 프로세스 설계에 관한 연구)

  • Hwang, Duk-Hyuong;Nam, Seung-Don;Cho, Young-Wook;Oh, Sun-Il;La, Seoung-Hun;Kang, Kyong-Sik
    • Journal of the Korea Safety Management & Science
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    • v.14 no.2
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    • pp.159-166
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    • 2012
  • As enterprises, based on the forecast of the customer's demand and collaboration with the suppliers, establish the integrated system directing supply, production, and distribution for the increase of productivity, Thus, this study intends to find the most urgent and critical factors for the improvement of the information system by externalizing factors affecting the operation of information system, suggest the process to improve the relevant functions of information system, and design the process. As a result of the analysis of the previous studies on the improvement of the information system, many studies were conducted on the improvement of ERP and SCM, yet there was no study conducted targeting about APS (Advanced Planning & Scheduling). Thus, this study chose APS as the subject for the design of the process for the improvement for the information system.

A Study on the Construction of Detail Integrated Scheduling System of Ship Building Process (선박건조공정의 미세 통합 일정 관리 체계 구축에 관한 연구)

  • Kim, Yong-Seop;Lee, Dae-Hyung
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.1 s.151
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    • pp.48-54
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    • 2007
  • Higher productivity and less cost during the manufacturing process of ships are required to maintain international competitiveness of modern shipbuilding industries. The integrated hull/ outfitting/ painting scheduling(IHOP) process is a final point, where logistics are finally being integrated and upcoming schedules are made. Therefore, more profits are expected from IHOP by effective management. In this thesis, IHOP is proposed in order to solve how to choose block erection date with IHOP scheduling logic. The result of IHOP scheduling is highly advised to utilize fabrication, outfitting shops. A standardized operation and load of resource will eventually be applied in long-term time span point of view for this will make it easy to enable capacity planning and workforce planning. It is also expected to eliminate inefficiency in overtime work and efficiently utilize manpower in short-term.

Development of the Spatial Scheduling System and Its Applications in Shipbuilding Industry (조선공업에서의 공간일정계획 시스템 개발 및 응용)

  • Chung, Kuy-Hoon;Baek, Tae-Hyun;Min, Sang-Gyu;Kim, Hyung-Shik;Park, Ju-Chull;Cho, Kyu-Kab;Park, Chang-Kyu
    • IE interfaces
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    • v.14 no.4
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    • pp.394-402
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    • 2001
  • In this study, we deal a spatial scheduling system for the block painting process in the shipbuilding industry. In general, the spatial scheduling for the block painting process is a very complicated task. Because spatial allocation of each block in blasting and painting cells is considered simultaneously. Thus the spatial scheduling for the block painting process is the problem of planning and control of operation, which arises in shipyard. This system is developed for blocks to meet the delivery date given by the shipyard production planning system, to maximize space utilization of blasting and painting cells and to balance workload among working teams. And it has been tested using actual scheduling data from a shipyard and successfully applied in a paint shop in a shipbuilding company.

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Risk-based Operational Planning and Scheduling Model for an Emergency Medical Center (응급의료센터를 위한 위험기반 운영계획 모델)

  • Lee, Mi Lim;Lee, Jinpyo;Park, Minjae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.42 no.2
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    • pp.9-17
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    • 2019
  • In order to deal with high uncertainty and variability in emergency medical centers, many researchers have developed various models for their operational planning and scheduling. However, most of the models just provide static plans without any risk measures as their results, and thus the users often lose the opportunity to analyze how much risk the patients have, whether the plan is still implementable or how the plan should be changed when an unexpected event happens. In this study, we construct a simulation model combined with a risk-based planning and scheduling module designed by Simio LLC. In addition to static schedules, it provides possibility of treatment delay for each patient as a risk measure, and updates the schedule to avoid the risk when it is needed. By using the simulation model, the users can experiment various scenarios in operations quickly, and also can make a decision not based on their past experience or intuition but based on scientific estimation of risks even in urgent situations. An example of such an operational decision making process is demonstrated for a real mid-size emergency medical center located in Seoul, Republic of Korea. The model is designed for temporal short-term planning especially, but it can be expanded for long-term planning also with some appropriate adjustments.