• 제목/요약/키워드: Scale-up process

검색결과 649건 처리시간 0.026초

Nitromethane 분해를 위한 초임계수 산화(SCWO) 공정 최적화 (Optimization of Supercritical Water Oxidation(SCWO) Process for Decomposing Nitromethane)

  • 한주희;정창모;도승회;한기도;신영호
    • Korean Chemical Engineering Research
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    • 제44권6호
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    • pp.659-668
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    • 2006
  • 실험계획법을 이용하여 nitromethane을 초임계수산화(SCWO)로 분해시키는 공정의 최적화 연구를 진행하였다. Lab scale 반응설비를 이용하여 처리수의 COD와 T-N을 최소화하는 SCWO 공정의 최적 운전조건을 도출하였으며, scale-up 문제점을 파악하기 위해 SCWO pilot plant 실험 결과와 lab scale 최적화 실험 결과를 비교하였다. 처리수의 COD와 T-N을 최적화 목적 변수(KPOV)로 설정하였으며, 예비실험을 통해 반응 온도(temp)와 nitromethane과 암모니아수의 몰 비(NAR)를 주요 운전 변수(KPIV)로 설정하였다. 최적화 실험은 통계적 실험계획법인 중심합성설계법을 사용하였으며, 실험결과의 해석은 반응표면법을 활용하였다. 주 효과 분석결과 처리수의 COD는 Temp 증가에 따라 급격하게 감소하며, NAR 증가에 따라 약간 감소하는 것으로 나타났으며, T-N은 Temp 와 NAR 증가에 따라 감소하였다. Temp가 $420{\sim}430^{\circ}C$로 낮을 때에는 NAR 증가에 따라 T-N이 급격히 감소하였으나, $450^{\circ}C$ 이상으로 높을 때에는 큰 변화가 없었다. 최적화 실험 결과를 회귀분석 하여 처리수의 COD와 T-N 을 예측할 수 있도록 Temp와 NAR이 변수인 2차식으로 회귀식을 도출하였으며, 결정계수($r^2$)와 표준화잔차의 정규성을 분석하여 회귀식이 실험결과를 잘 모사하는 것을 확인하였다. 회귀식을 이용하여 COD < 2 mg/L, T-N<40 mg/L를 동시에 만족시키며 부식 위험이 적은 nitromethane 분해 최적 운전 조건은 Temp $450-460^{\circ}C$, NAR 1.03-1.08로 설정하였다. SCWO pilot plant를 이용하여 nitromethane 분해 최적 조건을 검증하고, SCWO 공정의 scale-up 문제점을 파악하는 연구를 실시하였다. SCWO pilot plant 실험 결과를 lab scale 반응설비에서 도출한 COD와 T-N의 회귀식과 비교한 결과 오차가 증가하지만 회귀식이 pilot plant 실험결과도 잘 나타내는 것을 확인할 수 있었다. Pilot plant 실험결과에 대한 회귀식의 적합성은 실험값과 예측값의 비교도와 표준화잔차의 정규성으로 검증하였다.

소프트웨어 개발 시 프로젝트의 크기가 구현에 미치는 영향 (Affect of Scaling Up a Project to the Implementation in Software Development Process)

  • 정문재
    • 스마트미디어저널
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    • 제1권4호
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    • pp.79-83
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    • 2012
  • 소프트웨어 개발 시 프로젝트 크기를 늘리는 것(scaling up)은 간단한 프로젝트를 가져다가 각 부분을 좀 더 크게 만드는 단순한 문제가 아니다. 프로젝트의 크기가 증가 할 때 의사소통도 유지되어야 하고, 비용, 생산성, 품질, 개발활동, 개발방법론 등도 고려되어야 한다. 본 논문에서는 소프트웨어 프로젝트의 크기로 인해 개발 될 소프트웨어 프로젝트가 실패하지 않도록 하기 위한 중요 요소들의 효율적인 사용방법들에 대해서 논의한다.

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A study of nano-scale electrical discharge characteristics for automotive sensor applications

  • Choi, Hae-Woon;Han, Man-Bae
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.235-238
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    • 2009
  • To study the relationship between spark ignition and the gap in the nano-scale region, the electric potential was applied to between a Pt-Ir tip and a gold substrate. The tip was sharpened by electro-chemical etching process in the solution of $CaCl_2;H_2O$ and acetone. The radius of tip was measured to be around 200nm and attached to the scanning probe microscope to control the gap between the tip and the substrate. The electric potential of 10V to 80V was applied to initialize the spark. The gaps and the current profile were measured to analyze the characteristics of spark ignition. A spark sustaining time was measured to be between 50ns and 200ns depending on the applied electric potential and the gap between the electrodes. The continuous electric discharge was successfully sustained up to 1 second of spark or arc time. The developed process can be applicable to the micro-scale fabrication of automotive sensors as a similar concept of GTAW.

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병렬처리를 이용한 대규모 동적 시스템의 최적제어 (Optimal Control of Large-Scale Dynamic Systems using Parallel Processing)

  • 박기홍
    • 제어로봇시스템학회논문지
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    • 제5권4호
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    • pp.403-410
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    • 1999
  • In this study, a parallel algorithm has been developed that can quickly solve the optiaml control problem of large-scale dynamic systems. The algorithm adopts the sequential quadratic programming methods and achieves domain decomposition-type parallelism in computing sensitivities for search direction computation. A silicon wafer thermal process problem has been solved using the algorithm, and a parallel efficiency of 45% has been achieved with 16 processors. Practical methods have also been investigated in this study as a way to further speed up the computation time.

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Methed for the Passaging of Microcarrier Cultures to a Production Scale for Producing High Titre Disabled Infectious Single Cycle-Herpes Simplex virus Type-2

  • Zecchini, Tracey-Ann;Wright, Paul-Andrew;Smith, Rodney-John
    • Biotechnology and Bioprocess Engineering:BBE
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    • 제5권2호
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    • pp.118-122
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    • 2000
  • A comlementary call line CR2 is curretly used to propagte the Disabled Infectious Single Cycle Herpes Simplex Virus Typee2 (DISC HSV-2) on a small Iaboratory scale upto 15 L. These cultures are initiated by passaging the cells from roller bottle cultures. Whilst this is suitable for the laboratory scale it is totally impractical for use in seeding an industrial manufacturing scaled version of the culture. It is paramount to have a robust system for passaging cells from a small microcarrierier culture system to a larger one by a serial subculturing regime. Here we report on the successes we have had in our laboratory in scaling up out production system for the DISC HSV-2 from small 1-L cultures to a 50-L vessel with the maintenance of the viral productivity. Ease of use, reproducibility and the need to minimise overall production time were factors which were taken into consideration whils developing our procedures. We were aware of the need to keep a production train simple and as short as possible as this was the amall scale study for an envisaged manufacturing process.

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연속체 개념에 기반한 나노 임프린트 공정해석 연구 (Numerical Analysis Based on Continuum Hypothesis in Nano-imprining process)

  • 김현칠;이우일
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.333-338
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    • 2003
  • Nano-imprint lithography(NIL) is a polymer embossing technique, capable of transferring nano-scale patterns onto a thin film of thermoplastics such as polymethyl methacrylate(PMMA) using this parallel process. Feature size down 10 nm have been demonstrated. In NIL, the pattern is formed by displacing polymer material, which can be squeeze flow of a viscous liquid. Due to the size of the pattern, a thorough understood of the process through experiments may be very different. Therefore we nead to resort to numerical simulation on the embossing process. Generally, there are two ways of numerical simulation on nano-scale flow, namely top-down and bottom-up approach. Top-down approach is a way to simulate the flow assuming that polymer is a continuum. On the contrary, in the bottom-up approach, simulation is peformed using molecular dynamics(MD). However, as latter method is not feasible yet. we chose the top-down approach. For the numerical analysis, two dimensional moving grid was used since the moving grid can predict the flow front. Effects of surface tension as well as the slip at the boundary were also considered.

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ASSESSMENT OF ACTIVITY-BASED PYROPROCESS COSTS FOR AN ENGINEERING-SCALE FACILITY IN KOREA

  • KIM, SUNGKI;KO, WONIL;BANG, SUNGSIG
    • Nuclear Engineering and Technology
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    • 제47권7호
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    • pp.849-858
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    • 2015
  • This study set the pyroprocess facility at an engineering scale as a cost object, and presented the cost consumed during the unit processes of the pyroprocess. For the cost calculation, the activity based costing (ABC) method was used instead of the engineering cost estimation method, which calculates the cost based on the conceptual design of the pyroprocess facility. The calculation results demonstrate that the pyroprocess facility's unit process cost is $194/kgHM for pretreatment, $298/kgHM for electrochemical reduction, $226/kgHM for electrorefining, and $299/kgHM for electrowinning. An analysis demonstrated that the share of each unit process cost among the total pyroprocess cost is as follows: 19% for pretreatment, 29% for electrochemical reduction, 22% for electrorefining, and 30% for electrowinning. The total unit cost of the pyroprocess was calculated at $1,017/kgHM. In the end, electrochemical reduction and the electrowinning process took up most of the cost, and the individual costs for these two processes was found to be similar. This is because significant raw material cost is required for the electrochemical reduction process, which uses platinum as an anode electrode. In addition, significant raw material costs are required, such as for $Li_3PO_4$, which is used a lot during the salt purification process.

신 서비스유통포맷으로서의 비즈니스센터의 서비스품질 평가척도 개발 (Developing the Service Quality Scale of Business Center: A New B2B Service Retailing Format)

  • 김승섭;유동근;이필수
    • 유통과학연구
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    • 제12권11호
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    • pp.101-111
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    • 2014
  • Purpose - This study aims to verify the construct of the service quality suitable to the characteristics of the business center, to develop the scale that can measure the service quality objectively, compare the diverse business centers in Korea, and present desirable methods of business center management and operation. Research design, data, and methodology - In the first stage, literature research and focus group interviews with current users and actual business experts of business centers were conducted. In addition, 69 early stage scale items were derived. In the second stage, a Delphi survey was conducted on the experts of business and academic circles. The measurement items in the early stage were supplemented and revised. The content validity rate (CVR) of 69 measures was computed and then the experts' opinions were used. As a result, the business center service quality scale, made up of 9 organizing factors and 36 measurement items, was constructed. In the third stage, a survey was conducted on the occupants who were currently using the business center. It was to confirm if the developed business center service quality scale could be actually utilized. The data of 435 samples collected were used. To refine the scale items, the exploratory factor analysis (EFA) was conducted repeatedly. Results - The business center service quality scale, made up of 8 factors and 33 items, was developed again. The 8 factors are reliability, speed, kindness, specialty, responsibility, appearance, convenience, and public interest. The reliability coefficient (Cronbach's Alpha) of each factor is greater than .7. Thus, it was confirmed that there was reliability in the measurement items. Further, the model suitability was verified using the confirmatory factor analysis (CFA), and the convergent validity and the discriminant validity were verified. This proved the construct validity. Through this process, the Korea Business Center Service Quality Scale was developed. Based on factor analysis, the developed business center service quality (BCSQ) scale consists of 4 aspects, 8 factors, and 33 items, comprising the "process quality" aspect: reliability (3 items), speediness (4 items), kindness (3 items) factors, the outcome quality aspect: expertise (3 items), responsibility (5 items) factors, the environment quality aspect: appearance (5 items), convenience (3 items) factors, and the public interest aspect: public interest (7 items) factor. However, according to CFA, the BCSQ scale consists of a total of 4 aspects, 8 factors, and 33 items, comprising the "process quality" aspect: reliability (3 items), speediness (3 items), kindness (3 items) factors, the outcome quality aspect: expertise (2 items), responsibility (4 items) factors, the environment quality aspect: appearance (3 items), convenience (2 items) factors, and the public interest aspect: public interest (3 items) factor. Conclusions - The BCSQ scale could serve as a diagnostic tool that will allow business center managers to determine service areas that are weak and in need of attention, and to improve the service quality of the business center.

Surface Roughness Impact on Francis Turbine Performances and Prediction of Efficiency Step Up

  • Maruzewski, Pierre;Hasmatuchi, Vlad;Mombelli, Henri-Pascal;Burggraeve, Danny;Iosfin, Jacob;Finnegan, Peter;Avellan, Francois
    • International Journal of Fluid Machinery and Systems
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    • 제2권4호
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    • pp.353-362
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    • 2009
  • In the process of turbine modernizations, the investigation of the influences of water passage roughness on radial flow machine performance is crucial and validates the efficiency step up between reduced scale model and prototype. This study presents the specific losses per component of a Francis turbine, which are estimated by CFD simulation. Simulations are performed for different water passage surface roughness heights, which represents the equivalent sand grain roughness height. As a result, the boundary layer logarithmic velocity profile still exists for rough walls, but moves closer to the wall. Consequently, the wall friction depends not only on roughness height but also on its shape and distribution. The specific losses are determined by CFD numerical simulations for each component of the prototype, taking into account its own specific sand grain roughness height. The model efficiency step up between reduced scale model and prototype value is finally computed by the assessment of specific losses on prototype and by evaluating specific losses for a reduced scale model with smooth walls. Furthermore, surveys of rough walls of each component were performed during the geometry recovery on the prototype and comparisons are made with experimental data from the EPFL Laboratory for Hydraulic Machines reduced scale model measurements. This study underlines that if rough walls are considered, the CFD approach estimates well the local friction loss coefficient. It is clear that by considering sand grain roughness heights in CFD simulations, its forms a significant part of the global performance estimation. The availability of the efficiency field measurements provides an unique opportunity to assess the CFD method in view of a systematic approach for turbine modernization step up evaluation. Moreover, this paper states that CFD is a very promising tool for future evaluation of turbine performance transposition from the scale model to the prototype.

이온교환과 전기투석을 이용한 니켈회수의 비교연구 (Comparative Study on Recovery of Nickel by Ion Exchange and Electrodialysis)

  • 심주현;서형준;서재희;김대환
    • 대한환경공학회지
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    • 제28권6호
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    • pp.640-647
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    • 2006
  • 도금공장에서 발생하는 폐수에는 니켈 등 중금속이 고농도로 함유되어 있어 그 처리가 매우 어려운 편이며, 최근에는 공해물질의 발생을 사전에 예방하는 공정을 도입하거나, 발생된 폐수 및 폐기물을 적절히 처리하여 재활용하는 청정기술이 도입되는 추세이다. 본 연구에서는 니켈 도금 공정에서 발생되는 폐수를 대상으로 이온교환과 전기투석 공정을 이용하여 니켈의 회수가능성 및 효율을 평가하였다. 이온교환수지 5 종을 이용한 이온교환 실험결과 S 1467(gel-type 강산성 양이온 교환수지)의 교환용량이 가장 높았으며 재생실험결과 4 N HCl을 재생재로 사용한 경우에서 재생율 및 재생농도가 가장 높았다. 전류밀도, 전극액 농도, 농축액 및 전극액 유량을 변화시켜가며 운전한 전기투석 실험결과 최적의 운전조건은 전류밀도 $250A/m^2$, 전극액 농도 2 N $H_2SO_4$, 전극액 및 농축액 유량 30 mL/min였다. 이온교환수지 500 mL를 사용한 이온교환 scale-up 실험결과 S 1467 수지의 교환용량은 1.88 eq/L resin, 재생율은 93.7% 이었고 cell pair 수를 2개로 증가시킨 전기투석의 scale-up 실험결과, 농축 및 희석효율은 증가하였으나, 전류효율은 일정하였다.