• Title/Summary/Keyword: Sandwich composite structure

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Influence of interfacial adhesive on the failure mechanisms of truss core sandwich panels under in-plane compression

  • Zarei, Mohammad J.;Hatami, Shahabeddin;Gholami, Mohammad
    • Steel and Composite Structures
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    • v.44 no.4
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    • pp.519-529
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    • 2022
  • Sandwich structures with the superior mechanical properties such as high stiffness and strength-to-weight ratio, good thermal insulation, and high energy absorption capacity are used today in aerospace, automotive, marine, and civil engineering industries. These structures are composed of moderately stiff, thin face sheets that withstand the majority of transverse and in-plane loads, separated by a thick, lightweight core that resists shear forces. In this research, the finite element technique is used to simulate a sandwich panel with a truss core under axial compressive stress using ABAQUS software. A review of past experimental studies shows that the bondline between the core and face sheets plays a vital role in the critical failure load. Therefore, this modeling analyzes the damage initiation modes and debonding between face sheet and core by cohesive surface contact with traction-separation model. According to the results obtained from the modeling, it can be observed that the adhesive stiffness has a significant influence on the critical failure load of the specimens. To achieve the full strength of the structure as a continuum, a lower limit is obtained for the adhesive stiffness. By providing this limit stiffness between the core and the panel face sheets, sudden failure of the structure can be prevented.

Effects of face-sheet materials on the flexural behavior of aluminum foam sandwich

  • Xiao, Wei;Yan, Chang;Tian, Weibo;Tian, Weiping;Song, Xuding
    • Steel and Composite Structures
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    • v.29 no.3
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    • pp.301-308
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    • 2018
  • Properties of AFS vary with the changes in the face-sheet materials. Hence, the performance of AFS can be optimized by selecting face-sheet materials. In this work, three types of face-sheet materials representing elastic-perfectly plastic, elastic-plastic strain hardening and purely elastic materials were employed to study their effects on the flexural behavior and failure mechanism of AFS systematically. Result showed face-sheet materials affected the failure mechanism and energy absorption ability of AFS significantly. When the foam cores were sandwiched by aluminum alloy 6061, the AFS failed by face-sheet yielding and crack without collapse of the foam core, there was no clear plastic platform in the Load-Displacement curve. When the foam cores were sandwiched by stainless steel 304 and carbon fiber fabric, there were no face-sheet crack and the sandwich structure failed by core shear and collapse, plastic platform appeared. Energy absorption abilities of steel and carbon fiber reinforced AFS were much higher than aluminum alloy reinforced one. Carbon fiber was suggested as the best choice for AFS for its light weight and high performance. The versus strength ratio of face sheet to core was suggested to be a significant value for AFS structure design which may determine the failure mechanism of a certain AFS structure.

Elastic buckling performance of FG porous plates embedded between CNTRC piezoelectric patches based on a novel quasi 3D-HSDT in hygrothermal environment

  • Yujie Zhang;Zhihang Guo;Yimin Gong;Jianzhong Shi;Mohamed Hechmi El Ouni;Farhan Alhosny
    • Advances in nano research
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    • v.15 no.2
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    • pp.175-189
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    • 2023
  • The under-evaluation structure includes a functionally graded porous (FGP) core which is confined by two piezoelectric carbon nanotubes reinforced composite (CNTRC) layers. The whole structure rests on the Pasternak foundation. Using quasi-3D hyperbolic shear deformation theory, governing equations of a sandwich plate are driven. Moreover, face sheets are subjected to the electric field and the whole model is under thermal loading. The properties of all layers alter continuously along with thickness direction due to the CNTs and pores distributions. By conducting the current study, the results emerged in detail to assess the effects of different parameters on buckling of structure. As instance, it is revealed that highest and lowest critical buckling load and consequently stiffness, is due to the V-A and A-V CNTs dispersion type, respectively. Furthermore, it is revealed that by porosity coefficient enhancement, critical buckling load and consequently, stiffness reduces dramatically. Current paper results can be used in various high-tech industries as aerospace factories.

Design of Microstrip Antenna with Composite Laminates and its structural rigidity (복합재료 평면 안테나 구조의 제작 및 기계적 특성 평가)

  • 전지훈;유치상;김차겸;황운봉;박현철;박위상
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.195-198
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    • 2002
  • Two types of conformal load-bearing antenna structure (CLAS) were designed with microwave composite laminates and Nomex honeycomb cores, to give both structural rigidity and good electrical performance. One is 4$\times$8 array for Synthetic Aperture Radar(SAR) system and the other is $5\times2$ array for wireless LAN system. Design was based on wide bandwidth, high polarization purity, low loss and good structural rigidity. We studied the design, fabrication and structural/electrical performances of the antenna structures. The flexural behavior was observed under a 3-point bending test, an impact test, and a buckling test. Electrical measurements were in good agreement with simulation results and these complex antenna structures have good flexural characteristics. The design of this antenna structure is extended to give a useful guide for sandwich panel manufacturers as well as antenna designers.

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Hybrid adaptive neuro-fuzzy inference system method for energy absorption of nano-composite reinforced beam with piezoelectric face-sheets

  • Lili Xiao
    • Advances in nano research
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    • v.14 no.2
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    • pp.141-154
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    • 2023
  • Effects of viscoelastic foundation on vibration of curved-beam structure with clamped and simply-supported boundary conditions is investigated in this study. In doing so, a micro-scale laminate composite beam with two piezoelectric face layer with a carbon nanotube reinforces composite core is considered. The whole beam structure is laid on a viscoelastic substrate which normally occurred in actual conditions. Due to small scale of the structure non-classical elasticity theory provided more accurate results. Therefore, nonlocal strain gradient theory is employed here to capture both nano-scale effects on carbon nanotubes and microscale effects because of overall scale of the structure. Equivalent homogenous properties of the composite core is obtained using Halpin-Tsai equation. The equations of motion is derived considering energy terms of the beam and variational principle in minimizing total energy. The boundary condition is assumed to be clamped at one end and simply supported at the other end. Due to nonlinear terms in the equations of motion, semi-analytical method of general differential quadrature method is engaged to solve the equations. In addition, due to complexity in developing and solving equations of motion of arches, an artificial neural network is design and implemented to capture effects of different parameters on the inplane vibration of sandwich arches. At the end, effects of several parameters including nonlocal and gradient parameters, geometrical aspect ratios and substrate constants of the structure on the natural frequency and amplitude is derived. It is observed that increasing nonlocal and gradient parameters have contradictory effects of the amplitude and frequency of vibration of the laminate beam.

Bending Characteristics of Carbon Fabric/Polymeric Foam for Sandwich Structures (직조 탄소섬유 발포 고분자 샌드위치 구조의 굽힘특성)

  • Chang Seung Hwan;Jang Tae Seong;Choi Jin Ho;Cheon Seong Sik
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.131-134
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    • 2004
  • In this paper, a representative unit volume (RUV) model was employed to simulate thermoforming process of carbon fabric-polymeric foam sandwich structures. Thermoforming simulations, which capture crimp angles and amplitude changes of carbon fabric with respect to different types of foams under the operating pressure were conducted with the help of RUV model. Changed shapes of tow structure after thermoforming were reflected in the two dimensional to determine mechanical properties of skin parts, i.e_ carbon fabric composites after thermoforming. Bending simulations with respect to different foam systems as well as different moduli of carbon fabric composites were successfully carried out by using properties obtained from two-dimensional analyses.

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A Study on the Application of 3-D Sandwich Composite Structures to the Double-deck Light Train Carbody (3-D 복합재료 샌드위치 구조물의 2층 경전철 철도차량 구조체 적용성에 관한 연구)

  • 이영신;김재훈;이호철;길기남;박병준
    • Journal of the Korean Society for Railway
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    • v.3 no.2
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    • pp.92-99
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    • 2000
  • Composites are very useful material for light train carbody due to its high specific strength and lightweight characteristics. The composites, called 3-D board, are developed with a special stitching method. In this process, the glass fiber fabrics of skin material and foam core material are stitched together with glass fiber thread. The glass thread in Z-axis turns into FRP form. The conventional delamination problem can be solved with 3-D sandwich structure. In addition, with the lower density of foam, the weight of the panel and the operation expenses can be highly reduced. To evaluate the usefulness of the 3-D board, the double-deck light train carbody is studied. The stress analyses are carried out under various loads and boundary conditions with FEM Code, ANSYS. On comparing with the aluminum carbody, 3-D board carbody can be reduced by about 2 ton for the total weight of carbody.

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Finite Element Aided Design of Laminated and Sandwich Plates Using Reanalysis Methods

  • Ko Jun-Bin;Lee Kee-Seok;Kim Sang-Jin
    • Journal of Mechanical Science and Technology
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    • v.20 no.6
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    • pp.782-794
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    • 2006
  • Classical finite element programs are not well suited to the design of composite structures, because they are primarily analysis tools and need much time for the data input and as well as for the interpretation of the results. The aim of this paper is to develop a program which allows very fast analyses and reanalyses for design process, thanks to a fast reanalysis method with changes of data and conditions. Speed in the analysis Is obtained by simplification of the analysed structure and limitations in its geometrical generality and improvements in numerical methods. The use of the program is made easy with interactive user-friendly facilities.

Design for Improving the Loss Factor of Composite with Sandwich Structure (샌드위치 구조를 가지는 복합재의 손실계수 향상을 위한 설계)

  • Lee, C. M.;Jeon, G.S.;Kang, D.S.;Kim, B.J.;Kim, J.H.;Kang, M.H.;Seo, Y.S.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.3
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    • pp.235-241
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    • 2016
  • Underwater weapon system is required to structurally strong material, since as it is directly exposed to external shock. It should also be using the lightweight material in order to take advantage of buoyancy. Composite materials meet these requirements simultaneously. Particularly in the case of submarine, composite materials are widely used. It is important to have a high strength enough to be able to withstand external shock, but it is also important to attenuate it. In a method for the shock damping, viscoelastic damping materials are inserted between the high strength composite material as a sandwich structure. Shock attenuation can be evaluated in the loss factor. In ASTM(American Society of Testing Materials), evaluation method of the loss factor of cantilever specimens is specified. In this paper, mode tests of the cantilever are performed by the ASTM standard, in order to calculate the loss factor of the viscoelastic damping material by the specified expression. Further, for verifying of the calculated loss factor, mode test of compound beams is carried out. In addition, the characteristics of the material were analyzed the effect on the loss factor.

Structural Design and Analysis for Carbon/Epoxy Composite Wing of A Small Scale WIG Vehicle (소형 위그선의 탄소/에폭시 복합재 주익의 구조 설계 및 해석에 관한 연구)

  • Park, Hyun-Bum;Kang, Kuk-Jin;Kong, Chang-Duk
    • Composites Research
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    • v.19 no.5
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    • pp.12-19
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    • 2006
  • In this paper, conceptual structural design of the main wing for a small scale WIG(Wing in Ground Effect) among high speed ship projects, which will be a high speed maritime transportation system for the next generation in Rep. of Korea, was performed. The Carbon/Epoxy material was selected for the major structure, and the skin-spar with a foam sandwich structural type was adopted for improvement of lightness and structural stability. As a design procedure for the present study, firstly the design load was estimated through the critical flight load case study, and then flanges of the front and rear spars from major bending loads and the skin and the spar webs from shear loads were preliminarily sized using the netting rule and the rule of mixture. Stress analysis was performed by a commercial FEA code, NASTRAN. From the stress analysis results for the first designed wing structure, it was confirmed that the upper skin between the front spar and the rear spar was unstable fer the buckling. Therefore in order to solve this problem, a middle spar and the foam sandwich type structure at the skin and the web were added. After design modification, the structural safety and stability for the final design feature was confirmed. In addition to this, the insert bolt type structure with eight high strength bolts to fix the wing structure to the fuselage was adopted for easy assembly and removal as well as in consideration of more than 20 years fatigue life.