• 제목/요약/키워드: Sandwich Composites

검색결과 168건 처리시간 0.043초

면재 두께가 다른 샌드위치 복합재의 굽힘 거동 연구 (A Study on Flexural Behaviors of Sandwich Composites with Facesheets of Unequal Thickness)

  • 신광복;이재열;류봉조;이상진
    • 한국철도학회논문집
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    • 제10권2호
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    • pp.201-210
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    • 2007
  • Sandwich composites made of glass fabric epoxy facesheets with aluminum honeycomb core or balsa core is considered for the structural design of bodyshell of a Korean Low Floor Bus. Initially, in order to select the optimal facesheet and core materials in design stage, the flexural response of a sandwich composite is a critical importance. In this study, theoretical formula which could easily and quickly evaluate and obtain the flexural responses such as deflection and flexural stiffness of a sandwich composite subjected to external load was established. This theory could calculate the flexural responses of sandwich composites with narrow as well as wide width and with facesheets of unequal thickness, and also distinguish between the bending and shear effects of deflection. Finite element analysis using ANSYS V10.0 was used to offer the best elements for real sandwich composites, and flexural test according to ASTM C393 was conducted to compare with the results of theoretical formula and finite element analysis. The results show that the flexural responses of sandwich composites using proposed theoretical formula is in good agreement with those of experiment and finite element method.

샌드위치 복합재와 알루미늄 압출재를 적용한 하이브리드 경량 차체 구조물의 모듈화 설계 연구 (A Study on the Modular Design of Hybrid Lightweight Carbody Structures Made of Sandwich Composites and Aluminum Extrusion)

  • 장형진;신광복;한성호
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.2644-2649
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    • 2011
  • The purpose of this study is to propose the modular design of hybrid lightweight carbody structures made of sandwich composites and aluminum extrusion. The sandwich composites were used for secondary structures to minimize the weight of carbody, and the aluminum extrusions were applied to primary structures to improve the stiffness of carbody and manufacturability. Key requirements were defined for the modular design of hybrid carbody, and the applied parts of sandwich composites were determined through the topology optimization analysis. Consequently, feasibility of enhancing mass saving and maintainability in modular hybrid carbody design were presented, comparing with the carbody structures made of aluminum extrusion or sandwich composites only.

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고낙하추 충격시험기를 이용한 스티칭된 샌드위치 복합재의 저에너지 충격거동 연구 (Impact Behaviors of Stitched Sandwich Composites Under Low Energy Impact Using Drop Weight Impact Tester)

  • 윤성호;이상진;조세현
    • Composites Research
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    • 제12권5호
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    • pp.54-64
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    • 1999
  • 본 연구에서는 낙하추 방식의 충격시험기를 이용하여 스티칭된 샌드위치 복합재의 저에너지 충격거동을 조사하였다. 스티칭된 샌드위치 복합재는 유리섬유직물의 면재와 우레탄 폼의 코아로 구성되어 있으며 위쪽 면재와 아래쪽 면재는 폴리에스터 보강섬유로 코아의 두께방향을 따라 스티칭하여 일체형으로 결합되어 있다. 이때 코아의 두께가 충격거동에 미치는 영향을 조사하기 위해 코아의 두께를 달리한 네 종류의 스티칭된 샌드위치 복합재를 고려하였다. 스티칭된 샌드위치 복합재에 작용되는 충격조건은 낙하추의 질량과 낙하추의 낙하높이를 조절함으로써 변화시켰다. 연구결과에 따르면 코아의 두께, 낙하추의 낙하높이, 그리고 낙하추의 질량 등의 변화는 스티칭된 샌드위치 복합재에서의 충격하중, 충격체와의 접촉시간, 면재에 형성된 변형율 등에 영향을 미침을 알 수 있었다. 또한 스티칭된 샌드위치 복합재는 스티칭부의 보강효과로 인해 손상을 억제시킬 분 아니라 손상이 발생한 경우에도 구조물로서 역할을 담당할 수 있다. 그러나 스티칭된 샌드위치 복합재를 효율적으로 기존의 구조물에 적용하기 위해서는 스티칭부에서의 수지함침성을 개선할 수 있는 제작공법의 연구가 필요하다.

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폼 코어 샌드위치 구조물에서 복합재료 스킨의 이방성 특성이 전자기파 투과 특성에 미치는 영향에 관한 연구 (Effects of Anisotropic Properties of Composite Skins on Electromagnetic Wave Propagation in the Foam Core Sandwich Structures)

  • 신현수;전흥재
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.234-237
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    • 2001
  • In this study, efforts were made to understand the propagation of electromagnetic wave through the foam core sandwich structure by the analytical model. Foam core sandwich structure is composed of glass/epoxy composite skins and foam core. Transmittance and reflectance of the arbitrary linearly polarized incident TEM waves through the unidirectional composites, foam and foam core sandwich structures were determined as functions of thickness, fiber orientation of composites, incident angle and polarization angle by the analytical model. From the results of the analysis, the general tendency of transmittance and reflectance of electromagnetic wave through composites, foam and foam core sandwich structures was obtained.

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2층 고속열차 차체 구조물의 경량화 설계 (Lightweight Design of Car Bodies for Double Deck High-Speed Trains)

  • 강승구;신광복;고태환;유원희
    • 한국생산제조학회지
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    • 제24권2호
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    • pp.177-185
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    • 2015
  • This paper describes a weight-reduction design method for the car bodies of a double deck high-speed train (service speed of 300 km/h). The method uses lightweight materials and a topology optimization technique. In this study, aluminum extrusions and sandwich composites were selected as the best materials to reduce the weight of the car body. The topology optimization technique was used to determine which car body parts could be made of the sandwich composites to achieve additional weight savings. The results of the topology optimization analysis showed that sandwich composites could be used for secondary car body members such as the roof and the second underframe. Also, it was found that a car body composed of aluminum extruded parts and sandwich composites could weigh up to 14% less than a car body made of only aluminum extrusions.

공작기계를 위한 보와 평판의 샌드위치 구조 설계에 관한 파라메트릭 연구 (Parametric Study on the Design of Sandwich Beams and Plates for Machine Tool Structures)

  • 김대일;장승환
    • 한국공작기계학회논문집
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    • 제15권1호
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    • pp.39-48
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    • 2006
  • In this paper, polymer composites based sandwich structures like beams and plates are optimised by using parametric study. The structures are composed of fibre reinforced composites for facial material and resin concrete and PVC foam for core materials. The stacking sequences and thickness of the composites are controlled as major parameters to find out the optimal condition for machine tool components. For the plate structure of machine tool bed composites-skined sandwich structure which has several ribs are proposed to enhance bending stiffnesses in two major directions at the same time. Dynamic robustness of a machine tool structure is investigated using modal analysis. From the results optimal configuration and materials for high precesion machine tools are proposed. And the plate was made of fiber reforced composite material and PVC foam.

섬유강화 복합재료, 고분자 포움 및 레진 콘크리트로 구성된 샌드위치 구조 설계를 위한 파라메트릭 연구 (Parametric study on design of sandwich structures composing of fibre reinfoced composites, polymer foam and resin concrete)

  • 김대일;장승환
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.429-434
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    • 2005
  • In this paper sandwich structures like beams and plates are optimised by using parametric study. The structures are composed of fibre reinforced composites for facial material and resin concrete and PVC foam for core materials. The stacking sequences and thickness of the composites are controlled as major parameters to find out the optimal condition for machine tool components. For the plate structure for machine tool bed composites-skined sandwich structure which has several ribs are proposed to enhance both directional bending stiffnesses at the same time. From the results optimal configuration and materials for high precesion machine tools are proposed.

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점탄성층을 삽입한 $0^0&90^0$ 섬유강화 복합재료의 감쇠계수에 대한 연구 (A Study on Material Damping of the $0^0&90^0$ Laminated Composite Sandwich Cantilever Beam inserted with Viscoelastic layer)

  • 임종휘;서윤종
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2004년도 추계학술대회논문집
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    • pp.345-348
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    • 2004
  • In this paper it is to establish a comprehensive model for predicting damping in sandwich Laminated composites on the basis of strain energy method. In this model, the effect of transverse shear on the material damping has been considered with in-plane stresses. Results showed that the viscoelastic core thickness in the sandwich beam and the Length of a beam have a high impact on the material damping. The transverse shear appears to be highly influenced by the damping behavior in $0^0$ laminated sandwiched composites. However, it is Little influenced by that in $90^0$ laminated sandwiched composites.

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대나무 섬유의 난연화 및 샌드위치 구조 복합재료 제조연구 (A Study on Flame Retardant Treatment on Bamboo Nonwoven Fabric and Manufacturing of Sandwich Structure Composites)

  • 이동우;프라바카;송정일
    • Composites Research
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    • 제33권6호
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    • pp.408-414
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    • 2020
  • 샌드위치 구조는 우수한 강도와 경량성을 동시에 만족하는 구조물로써 다양한 분야에서 널리 사용되고 있다. 스킨은 주로 고강도의 섬유가, 코어는 경량화에 유리한 허니콤 구조 및 발사(balsa) 나무가 주로 사용되고 있으나, 내부의 공기층 및 난연처리의 어려움으로 인하여 화재에 취약하는 것이 단점이다. 본 연구에서는 대나무 섬유의 난연처리 연구를 통하여 친환경적인 소재를 이용한 난연처리 조건을 제시하였다. 또한 대나무 섬유를 이용하여 천연섬유 샌드위치 복합재료를 제조하고 기계적 특성평가를 수행하였다. 난연성이 향상된 천연섬유를 이용하여 샌드위치 구조의 복합재료를 제조한다면 새로운 유형의 복합재료가 될 수 있을 것으로 기대된다.

이방성 복합재료의 전자기파 투과특성 (Electromagnetic Wave Propagation in Anisotropic Composite Structures)

  • 전흥재;신현수
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2002년도 봄 학술발표회 논문집
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    • pp.407-414
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    • 2002
  • The knowledge of interaction of electromagnetic waves in composite structures is important for designing the shielding structure for antenna such as radome. Recently, radomes are constructed in the form of foam core sandwich structures that have many mechanical advantages such as high strength, long fatigue life, low density and adaptability to the intended function of structure. However, the propagation of electromagnetic waves is affected by high anisotropic permeability and loss tangent of the composite skin. In this study, the analytical model to understand the propagation of electromagnetic waves in the anisotropic composites and foam core sandwich structures with composite skins was proposed. Numerical analyses of unidirectional composites and foam core sandwich structure as a function of incident angle were performed. From the results of analysis, the general tendencies of transmittance of electromagnetic wave through composites and foam core sandwich structure were obtained.

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