• Title/Summary/Keyword: Sand-Binder ratio

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Effects of Sand/Binder Ratios on the Mechanical Properties of Mortars Containing Fly ash and Silica fume

  • Park, Ki-Bong;Lee, Han-Seung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.777-780
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    • 2005
  • The paper presents details of an investigation into the effect of sand content upon the strength and shrinkage of mortar. This strategy was to produces more durable strength mortar with less cement. Cement mortars containing $20\;wt.\;\%$ Class F fly ash, and/or $6\;wt.\;\%$ silica fume were prepared at a water/binder ratio of 0.45 and sand/binder ratios of 2.0, 2.5, 2.7, and 3.0. The increase in sand/binder ratio caused a decrease in the mortar flow. However, the sand/binder ratio did not affect the strength development. Drying shrinkage decreased with increasing the sand contents.

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Mix Design of Polymer Grouting Mortar for Prepacked Concrete Using Polymer Dispersions (폴리머 디스퍼션을 이용한 프리팩트 콘크리트용 주입 모르타르의 배합에 관한 연구)

  • Jo, Young-Kug;Kim, Wan-Ki
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.5
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    • pp.85-91
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    • 2008
  • Prepacked concrete has recently been used in the special constructions fields such as underwater concrete work, heavy-weight concrete work, underground structure work, partial repair works for damaged reinforced concrete structures. and polymer-modified mortars have been employed as grouting mortars for the prepacked concrete. The purpose of this study is to recommend the optimum mix design of polymer-modified grouting mortars for prepacked concrete. Polymer-modified mortars using SBR and EVA emulsions as admixture of grouting mortars for prepacked concrete are prepared with various mix proportions such as sand-binder ratio, fly ash replacement ratio, polymer-binder ratio. and tested for flowability, viscosity of grouting mortars, bleeding ratio, expansion ratio, flexural and compressive strengths of grouting mortars and compressive and tensile strengths of prepacked concretes. From the test results, it is apparent that polymer-modified mortars can be produced as grouting mortars when proper mix design is chosen. We can design the mix proportions of high strength mortars for prepacked concrete according to the control of mix design factors such as type of polymer, polymer-binder ratio, sand-binder ratio and fly ash replacement ratio. Water-binder ratio of plain mortars for a constant flowability value are in the ranges of 43% to 50%. SBR-modified mortar has a little water-binder ratios compared to those of plain mortar, however, EVA-modified mortar needs a high water-binder ratio due to a high viscosity of polymer dispersion. The expansion and bleeding ratios of grouting mortars are also controlled in the proper value ranges. Polymer-modified grouting mortars have good flexural. compressive and tensile strengths, are not affected with various properties with increasing fly ash replacement to cement and binder-sand ratio. In this study, SBR-modified grouting mortar with a polymer-binder ratio of 10% or less, a fly ash replacement of 10% to cement and a sand-binder ratio of 1.5 is recommended as a grouting mortar for prepacked concrete.

A Study on Basic Properties of Grouting Motars for polymer-Modified preplaced Aggregate Concrete (프리팩트 폴리머 시멘트 콘크리트용 주입 폴리머 시멘트 모르터의 성질에 관한 연구)

  • 이철웅;김완기;조영국;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10a
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    • pp.350-355
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    • 1998
  • Preplaced aggregate concrete in the building fields has recently been used in the partial repair works for damaged reinforced concrete structures, and polymer-modified mortars have been employed as grouting mortars for the preplaced aggregate concrete. The objective of this study is to clear the properties of polymer-modified grouting mortars. Polymer-modified mortars using a polystyrene acrylic(St/Ac) emulsion as grouting mortars for preplaced aggregate concrete are prepared with various mix proportions, and tested for flexural and compressive strengths, adhesion in tension. The flexural strength of emulsion-modified grouting mortars does not give much variation with increasing fly ash replacement for cement and sand-binder ratio. With increasing polymer-binder ratio, the flexural strength and adhesion in tension of St/Ac emulsion-modified grouting mortars increases, become nearly constant or reaches a maximum at a polymer-binder ratio of 5%. From the test results, St/Ac emulsion-modified grouting mortar with a polymer-binder ratio of 5%, a fly ash replacement of 10% for cement and sand-binder ratio of 1.0 is recommended as a grouting mortar for preplaced aggregate concrete.

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A Study on the Factors Affecting the High Fluid Mortar Containing Ground Granulated Blast-furnace Slag (고로슬래그 미분말을 함유한 고유동 모르터의 유동성상에 미치는 영향 요인에 관한 연구)

  • 김재훈;윤상천;지남용
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2002.11a
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    • pp.29-36
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    • 2002
  • High fluid concrete unlike OPC concrete is made with various material, and the phase of fresh concrete is considerably different. In order to understand fluidity phase and mix properties of high fluid concrete, concrete is required to access as suspension structure which consists of aggregate and paste. The focus of this paper is to analyze the test results and quantify the effect of mix proportions of molar and fineness modulus of ,and on the properties of fresh mortar. The effect of water-binder ratio, sand-binder ration, content; of ggbs (by mass of total cementitious materials), and various contents of water reducing agent on the yield stress and plastic viscosity of the mix is studied. Based on the experimental results, the following conclusion; can be drawn: (1) The mixing time needed (or high fluid mortar was approximately two times more than that of ordinary portland mortar. (2) The fluidity phase of mortar could be explained by yield stress of mix and the fluidity of mortar. (3) As the content of ggbs increased, yield stress of mortar was decreased and plastic viscosity of it was increased. (4) For the high fluid mortar, it was appeared that sand-binder ratio should be below 1.5.

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Optimum Mix Proportions of Latex Modified Repair Mortar for Agricultural Underwater Concrete Structure (수중에 노출된 농업용 콘크리트 구조물 보수용 라텍스개질 모르타르의 적정 배합비 도출)

  • Won, Jong-Pil;Lee, Jae-Young;Park, Chan-Gi;Lee, Sang-Woo;Kim, Wan-Young
    • Journal of The Korean Society of Agricultural Engineers
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    • v.49 no.3
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    • pp.43-50
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    • 2007
  • The purpose of this study was to determine the optimum mix proportion of latex modified mortar for agricultural underwater concrete structures repair. The experimental variables included a latex and antiwashout admixture amount, binder-sand ratio, water-binder ratio. This study were evaluated a repair performance and environment effect of latex modified repair mortar for agricultural underwater concrete structures. The pH test was conducted to evaluated the environmental effect and the flow test was peformed to evaluated the workability. Also, compressive, flexural and bond tests were conducted. Test results show that the optimum mix proportion of latex modified repair mortar for agricultural underwater concrete structures, was achieved by 1:1.5 binder-sand ratio, 5% latex ratio (weight of binder), 1.3% antiwashout admixture ratio (weight of binder), 0.33 water-binder ratio and 10% silica lune replacement ratio (weight of cement). The environmental effect and repair performance of optimum mix proportion satisfied all target performance.

A Study on the Factors Affecting the High Fluid Mortar Containing Ground Granulated Blast-furnace Slag (고로슬래그 미분말을 함유한 고유동 모르터의 유동성상에 미치는 영향 요인에 관한 연구)

  • Kim, Jae-Hun;Yoon, Sang-Chun;Jee, Nam-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.2 no.4
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    • pp.145-152
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    • 2002
  • High fluid concrete unlike OPC concrete is made with various material, and the phase of fresh concrete is considerably different. In order to understand fluidity phase and mix properties of high fluid concrete, concrete is required to access as suspension structure which consists of aggregate and paste. The focus of this paper is to analyze the test results and quantify the effect of mix proportions of mortar and fineness modulus of sand on the properties of fresh mortar. The effect of water-binder ratio. sand-binder ration. contents of ggbs (by mass of total cementitious materials). and various contents of water reducing agent on the yield stress and plastic viscosity of the mix is studied. Based on the experimental results, the fellowing conclusions can be drawn: (1) The mixing time needed for high fluid mortar was approximately two times more than that of ordinary portland mortar. (2) The fluidity phase of mortar could be explained by yield stress of mix and the fluidity of mortar. (3) As the content of ggbs increased, yield stress of mortar was decreased and plastic viscosity of it was increased. (4) For the high fluid mortar, it was appeared that sand-binder ratio should be below 1.5.

Evaluation of Mechanical Properties and Durability of Fabric Concrete Binder for Emergency Repair (기상재해 대응 긴급보수용 패브릭 콘크리트 혼합물의 역학적 특성 및 내구성능 평가)

  • Jeon, Sang-Min;Jo, Sung-Mun;Oh, Ri-On;Kim, Hwang-Hee;Cha, Sang-Sun;Park, Chan-Gi
    • Journal of The Korean Society of Agricultural Engineers
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    • v.62 no.4
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    • pp.23-31
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    • 2020
  • Recently, meteorological disasters have been increasing by climate change, excessive rainfall, and landslide. The purpose is to develop new fabric concrete that can prevent and recover from damages because some of areas are vulnerable to meteorological disaster. Specifically, this technology can minimize time and space constraint when repairing the concrete structure and installing a formwork. The structure of fabric concrete is a mixture of fabric concrete and a high-speed hardened cement, Silica sand, wollastonite mineral fiber, fabric material and waterproof PVC fabric. In this study, the ratio of mechanical properties and durability of the fabric concrete mixture was evaluated by deriving the binder: silica sand mix ratio of the fabric concrete mixture and substituting part of the cement amount with wollastonite mineral fiber. Best binder in performance evaluation: Silica sand mix ratio is 6: 4 and the target mechanical performance and durability are the best when over 15% wollastonite binder is replaced by silicate mineral fiber.

The Fundamental Properties of Alkali-Activated Slag Cement (AASC) Mortar with Different Water-Binder Ratios and Fine Aggregate-Binder Ratios (물-결합재 비와 잔골재-결합재 비에 따른 알칼리 활성화 슬래그 모르타르의 기초특성)

  • Kim, Tae-Wan;Hahm, Hyung-Gil;Lee, Seong-Haeng;Eom, Jang-Sub
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.5
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    • pp.77-86
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    • 2013
  • This study investigates the fundamental properties of the water-binder (W/B) ratio and fine aggregate-binder (F/B) ratio in the alkali-activated slag cement (AASC) mortar. The W/B ratios are 0.35, 0.40, 0.45, and 0.50, respectively. And then the F/B ratios varied between 1.00 and 3.00 at a constant increment of 0.25. The alkali activator was an 2M and 4M NaOH. The measured mechanical properties were compared, flow, compressive strength, absorption, ultra sonic velocity, and dry shrinkage. The flow, compressive strength, absorption, ultra sonic velocity and dry shrinkage decreased with increases W/B ratio. The compressive strength decreases with increase F/B ratio at same W/B ratio. Also, at certain value of F/B ratio significant increase in strength is observed. And S2 (river sand 2) had lower physical properties than S1 (river sand 1) due to the fineness modulus. The results of experiments indicated that the mechanical properties of AASC depended on the W/B ratio and F/B ratio. The optimum range for W/B ratios and F/B ratios of AASC is suggested that the F/B ratios by 1.75~2.50 at each W/B ratios. Moreover, the W/(B+F) ratios between 0.13 and 0.14 had a beneficial effect on the design of AASC mortar.

The Effect of Combined Aggregates on Fluidity of the High Fluid Concrete Containing GGBFS (고로슬래그미분말을 혼입한 고유동콘크리트에서 골재조합이 콘크리트 유동성상에 미치는 영향에 관한 실험 연구)

  • Kim, Jae-Hun;Yoon, Sang-Chun;Jee, Nam-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.3 no.4
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    • pp.79-86
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    • 2003
  • The purpose of study is to offer base data for high fluid concrete mix property, as grasp effect of aggregate to reach much more effect for producing high fluid concrete. For this study, there are three types of combined aggregates, river sand + river aggregate(type A), river sand + crusted aggregate(type B), washed sea sand + crushed aggregate(type C) and take a factor, water-contents, water-binder ratio and S/a. And so, we had following conclusion, resulting application-ability of high fluid mortar by K-slump tester to use a handy consistency measuring instrument. And so, we had following conclusion, resulting application-ability of high fluid concrete by K-slump tester to use a handy consistency measuring instrument. 1) In cafe of regular water binder ratio, high fluid concrete suffered much effect of combined aggregates and water binder ratio. Range of water binder ratio by combined aggregates is w/b 0.4 downward(type A and B), w/b 0.35 downward(type C). 2) Water contents to need for producing high fluid concrete is minimum 170kg/$\textrm{m}^3$ without regard to combined aggregates. 3) The effect of S/a on high fluid concrete by combined aggregates is approximately S/a 50% (type A and B), s/a 50-55% (type C). 4) Consistency measuring of high fluid concrete by K-slump tester is possible and first indication value, high fluid concrete can be produced, is 6~10.5cm.

A Study on the Engineering Properties of Ultra High-Strength Concrete Utilizing Crushed Sand (부순모래를 사용한 초고강도 콘크리트의 공학적 특성에 관한 연구)

  • Lee, Sang-Soo;Rho, Hyoung-Nam;Song, Ha-Young
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.4
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    • pp.45-51
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    • 2008
  • Recently, the demand of ultra high-rise building is on the increase in korea due to the rapidly changing movement in economic growth and the expansion of national infrastructure. At the same time, the tendency toward the amount used of concrete has greatly increased every year. In addition, as the seriousness of quantity demanded of aggregate is gathering strength, the active areas of research proceeds to do actively in every place in order to review the usability of crushed sand as a part of the countermeasures. And, it needs to establish the quality standard and service guide, etc. for the practical use. Accordingly, this study was to establish the ratio of water-binder materials as three levels like 23.5, 27.5, and 31.5%, and the replacement ratio as three levels like 0, 50, and 100% in order to define the engineering properties of ultra high-strength concrete using the crushed sand. This study was to examine it after establishing the combined condition by the substitute of the fine aggregate percentage and admixture. From the result of this research above, it may be summed up as follows. 1) The more the replacement ratio of crushed sand and the ratio of water-binder materials increased, the mon the fluidity decreased due to the decrease of irregular grain shape of sand and unit combined discretion. 2) This study found out that 100% of replacement ratio of crushed sand was almost similar level to the compressive strength of concrete using the natural sand.