• Title/Summary/Keyword: SUS316L

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Evaluation of High-Temperature Structural Integrity Using Lab-Scale PCHE Prototype (SUS316L 로 제작된 실험실 수준 인쇄기판형 열교환기 시제품의 고온구조건전성 평가)

  • Song, Kee Nam;Hong, Sung Deok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.9
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    • pp.1189-1194
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    • 2013
  • The Intermediate Heat Exchanger (IHX) of a Very High Temperature Reactor (VHTR) is a core component that transfers the high heat of $950^{\circ}C$ generated in the VHTR to a hydrogen production plant. The Korea Atomic Energy Research Institute manufactured a lab-scale prototype of a Printed Circuit Heat Exchanger (PCHE) as a candidate for an IHX. In this study, as a part of a high-temperature structural integrity evaluation of the lab-scale PCHE prototype made of SUS316L, we carried out high temperature structural analysis modeling and macroscopic thermal and elastic structural analysis for the lab-scale PCHE prototype under helium experimental loop (HELP) test conditions as a precedent study prior to the performance test in HELP.

ANALYSIS ON MICROBIOLOGICALLY INFLUENCED CORROSION FAILURE CASE OF SUS316L STAINLESS STEEL WELDS

  • Miyano, Yasuyuki;Yamamoto, Michiyoshi;Watanabe, Kazuya;Kikuchi, Yasushi
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.133-138
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    • 2002
  • Microbiologically Influenced Corrosion (MIC) was suspected in a corrosion failure of cooling system of stainless piping welded joint, carrying marine water. Marine water which is used for cooling water in a plant was transferred to the laboratory and used for experiment. In the first experiment, weld metal samples were exposed to the test solution for 56 days (marine water and sterilized marine water (control)). Surface condition of experimental coupons was observed using a Scanning Electron Microscope (SEM). In another experiment, free corrosion potential of these material was monitored for 56 days. Pitting corrosion was found in the coupons exposed to marine water. Free corrosion potential ennoblement was found to be significant compared to control. It was suspected that this corrosion case was MIC. In the second experiment, coupons were exposed to diluted nutrient medium containing single culture of microbes isolated from the MIC causing marine water sample used for the first experiment. After exposure test, surface condition of experimental coupon was observed using SEM. Pitting corrosion was found in coupons exposed to some of the isolates. The results indicate that they contribute to the corrosive effect of the SUS316L welds.

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Evaluation of Plasma Spray Hydroxy Apatite coatings on Metallic Materials

  • Take, S.;Mitsui, K.;Kasahara, M.;Sawai, R.;Izawa, S.;Nakayama, M.;Itoi, Y.
    • Corrosion Science and Technology
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    • v.6 no.6
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    • pp.286-290
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    • 2007
  • Biocompatible Hydroxy apatite (HAp) coatings on metallic substrate by plasma spray techniques have been developed. Long-term credibility of plasma spray HAp coatings has been evaluated in physiological saline by electrochemical measurements. It was found that the corrosion resisitance of SUS316L based HAp/Ti conbined coatings was excellent even after more than 10 weeks long-term immersion. It was shown that postal heat treatment improved both the crystallinity and corrosion resistance of HAp. By lowering cooling rate during heat treatment process, less cracks produced in HAp coating layer, which lead to higher credibility of HAp during immersion in physiological saline. The ICP results showed that the dissolution level of substrate metallic ions was low and HAp coatings produced in this research can be acceptable as biocompatible materials. Also, the concentration of dissolved ions from HAp coatings with postal heat treatment was lower compared to those from samples without postal heat treatment. The adherence of HAp coatings with Ti substrate and other mechanical properties were also assessed by three-point bending test. The poor adhesion of HAp coating to titanium substrate can be improved by introducing a plasma spray titanium intermediate layer.

A Study on the Characteristics of Laser Deposition Surface and Cross-section for Metal Powder (금속 분말의 레이저 적층 시 표면 및 단면 특성에 관한 연구)

  • Hwang, Jun-Ho;Shin, Seong-Seon;Jung, Gu-In;Kim, Sung-Wook;Kim, Hyun-Deok
    • Journal of Welding and Joining
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    • v.34 no.4
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    • pp.17-22
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    • 2016
  • In this study, we compared the physical and chemical properties evaluation for each size in the SUS316L metal powder produced by water atomization and gas atomization. and we analyzed the experimental data in order to find the basis of a suitable metal powder (SUS316L) for DED (Direct Energy Deposition) processing. Also it evaluated the properties of each layered surface and cross section according to the number of deposition and deposition speed. In the result of optical microscopy measurements, the metal powder by water atomization was the crack generated between the deposition layer, the deposition layer was poor quality. However, metal powder by gas atomization was obtained a relatively good deposition results than metal powder by water atomization.

Corrosion Fatigue Characteristics of SUS316L Steel with Ti Undercoat using Plasma Spray Method (플라즈마 스프레이방법을 이용하여 Ti 언더코트를 제작한 SUS316L강의 부식피로 특성)

  • Han, Chang-Suk;Kim, Woo-Suk
    • Korean Journal of Materials Research
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    • v.31 no.3
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    • pp.172-180
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    • 2021
  • In this study, using the plasma spray method, tensile and compression fatigue tests are performed in saline solution to examine the effect of Ti undercoat on corrosion fatigue behavior of alumina-coated specimens. The alumina-coated material using Ti in the undercoat shows better corrosion fatigue strength than the base material in the entire stress amplitude range. Fatigue cracking of UT specimens occurs in the recess formed by grit-blasting treatment and progresses toward the base metal. Subsequently, the undercoat is destroyed at a stage where the deformation of the undercoat cannot follow the crack opening displacement. The residual stress of the UT specimen has a tensile residual stress up to about 100 ㎛ below the surface of the base material; however, when the depth exceeds 100 ㎛, the residual stress becomes a compressive residual stress. In addition, the inside of the spray coating film is compressive residual stress, which contributes to improving the fatigue strength characteristics. A hardened layer due to grit-blasting treatment is formed near the surface of the UT specimen, contributing to the improvement of the fatigue strength characteristics. Since the natural potential of Ti spray coating film is slightly higher than that of the base material, it exhibits excellent corrosion resistance; however, when physiological saline intrudes, a galvanic battery is formed and the base material corrodes preferentially.

Characterization of Ni-Fe Alloy Electrodeposited Electrode for Alkaline Water Electrolysis (알칼라인 수전해용 Ni-Fe 합금 전착 전극의 특성)

  • AN, DA-SOL;BAE, KI-KWANG;PARK, CHU-SIK;KIM, CHANG-HEE;KANG, KOUNG-SOO;CHO, WON-CHUL;CHO, HYUN-SEOK;KIM, YOUNG-HO;JEONG, SEONG-UK
    • Transactions of the Korean hydrogen and new energy society
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    • v.27 no.6
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    • pp.636-641
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    • 2016
  • Alkaline water electrolysis is commercial hydrogen production technology. It is possible to operate MW scale plant. Because It used non-precious metal for electrode. But It has relatively low current density and low efficiency. In this study, research objective is development of anode for alkaline water electrolysis with low cost, high corrosion resistance and high efficiency. Stainless steel 316L (SUS 316L) was selected for a substrate of electrode. To improve corrosion resistance of substrate, Nickel (Ni) layer was electrodeposited on SUS 316L. Ni-Fe alloy was electrodeposited on the passivated Ni layer as active catalyst for oxygen evolution reaction(OER). We optimized preparation condition of Ni-Fe alloy electrodeposition by changing current density, electrodeposition time and composition ratio of Ni-Fe electrodeposition bath. This electrodes were electrochemically evaluated by using Linear sweep voltammetry (LSV) and Cyclic voltammetry (CV). The Ni-Fe alloy (Ni : Fe = 1 : 1) showed best activity of OER. The optimized electrode decreased overpotential about 40% at $100mA/cm^2$ compared with Ni anode.

Effect of Indirect Oxidation on the Design of Sewage/wastewater Reuse System with an Electrolysis Reactor (전기분해 반응조의 간접산화 효과가 하.폐수 재활용 시스템 설계에 미치는 영향)

  • Shin, Choon-Hwan
    • Clean Technology
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    • v.15 no.2
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    • pp.116-121
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    • 2009
  • In this paper, we investigated the effect of an indirect oxidation zone in an electrolysis reactor that used Ti/$IrO_2$ as the anode and SUS 316L as the cathode. Based on our preliminary results, the electrolysis reactor was operated with pole plate interval of 6 mm, current density 1.0 $A/dm^2L$ and electrolyte concentration 15%. The removal efficiency, COD (chemical oxygen demand), was additionally increased by 55% and 12.5${\sim}$15.0% in the direct and indirect oxidation zones, respectively. The removal efficiencies of T-N (total nitrogen) and T-P (total phosphorus) were found to be 88% and 75%, respectively. It was shown that the additional effect of the indirect oxidation zone on the removal was nearly negligible. Also, as the removal of COD,T-N and T-P took place during the initial2${\sim}$5 days of reaction, it was concluded that there was no need to extend the retention time of the electrolysis reactor.

Laser Peening: A Novel Tool to Reduce SCC Susceptibility and Prolong Fatigue Life of Metallic Components

  • Sano, Yuji;Kim, Jong-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.5
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    • pp.661-669
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    • 2010
  • The effects of laser peening on metallic materials have been investigated with water-penetrable frequency-doubled Nd:YAG laser. Laser pulses of 200 mJ energy and 8 ns duration focused on samples underwater with 0.8 mm spot diameter. X-ray study showed that compressive residual stress was imparted on SKD61 from the surface to nearly 2 mm depth. Stress corrosion cracking (SCC) was prohibited for sensitized SUS304 even in a severely corrosive environment fatigue lives of SUS316L and SM490A welded samples were prolonged significantly in the high-cycle regime. Since 1999, laser peening has been applied to prevent SCC in operating nuclear power plants in Japan.

SUS316강의 정적균열진전 평가에 대한 프랙탈차원의 응용

  • 윤유성;권오헌
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2002.05a
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    • pp.177-183
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    • 2002
  • 인명이나 물적 재산에 많은 손실을 가져주는 기계설비 및 구조물의 파괴현상에 대한 연구는 재해 원인을 분석하고 안전대책을 수립하기 위한 측면에서 대단히 중요하며, 지금까지 많은 연구가 행하여져 오호 있다 프랙탈기하학에 대한 연구는 Mandelbrot/sup l)/에 의하여 제안되어 20년 정도의 짧은 기간임에도 불구하고 여러 분야의 자연현상을 모델화하기 위하여 다양하게 발표가 되고 있다. 프랙탈 특성은 자연현상의 불규칙한 변화를 정량적으로 나타내기 위한 프랙탈차원으로 평가된다 프랙탈차원은 파면 및 균열의 불규칙성을 정량화함으로써 균열수명을 보다 더 정확히 예측하는데 적용될 수 있다.(중략)

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Storability and Material Compatibility Test of Blended Hydrogen Peroxide Propellant (블렌딩 기법을 적용한 과산화수소 추진제의 저장성 및 재료 적합성 평가)

  • Lee, Jeong-Sub;Jang, Dong-Wuk;Kwon, Se-Jin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.5
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    • pp.20-28
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    • 2012
  • Blending method was applied to increase the performance of hydrogen peroxide which is called green propellant. 90 wt.% hydrogen peroxide was blended with ethanol which is less toxic fuel, and there was no storability decrease due to fuel addition. Inconel X750 and Tophet A showed good compatibility and high heat resistance, and SUS 316L was compatible. $Al_2O_3$, $Y_2O_3$, and $ZrO_2$, were coated on the material to improve heat resistance, and it was proved from endurance test that $Y_2O_3$ coating is not suitable and adhesive strength between coating and material is related with allowable temperature of material. Thruster test was performed to confirm the performance increase by blending method, and chamber temperature was $870^{\circ}C$ which is higher than $760^{\circ}C$ that is adiabatic chamber temperature of 90 wt.% hydrogen peroxide.